Characterization of self-heating effects and assessment of its impact on reliability in finfet technology

The systematically growing power (heat) dissipation in CMOS transistors with each successive technology node is reaching levels which could impact its reliable operation. The emergence of technologies such as bulk/SOI FinFETs has dramatically confined the heat in the device channel due to its vertical geometry and it is expected to further exacerbate with gate-all-around transistors. This work studies heat generation in the channel of semiconductor devices and measures its dissipation by means of wafer level characterization and predictive thermal simulation. The experimental work is based on several existing device thermometry techniques to which additional layout improvements are made in state of the art bulk FinFET and SOI FinFET 14nm technology nodes. The sensors produce excellent matching results which are confirmed through TCAD thermal simulation, differences between sensor types are quantified and error bars on measurements are established. The lateral heat transport measurements determine that heat from the source is mostly dissipated at a distance of 1µm and 1.5µm in bulk FinFET and SOI FinFET, respectively. Heat additivity is successfully confirmed to prove and highlight the fact that the whole system needs to be considered when performing thermal analysis. Furthermore, an investigation is devoted to study self-heating with different layout densities by varying the number of fins and fingers per active region (RX). Fin thermal resistance is measured at different ambient temperatures to show its variation of up to 70% between -40°C to 175°C. Therefore, the Si fin has a more dominant effect in heat transport and its varying thermal conductivity should be taken into account. The effect of ambient temperature on self-heating measurement is confirmed by supplying heat through thermal chuck and adjacent heater devices themselves. Motivation for this work is the continuous evolution of the transistor geometry and use of exotic materials, which in the recent technology nodes made heat removal more challenging. This poses reliability and performance concerns. Therefore, this work studies the impact of self-heating on reliability testing at DC conditions as well as realistic CMOS logic operating (AC) conditions. Front-end-of-line (FEOL) reliability mechanisms, such as hot carrier injection (HCI) and non-uniform time dependent dielectric breakdown (TDDB), are studied to show that self-heating effects can impact measurement results and recommendations are given on how to mitigate them. By performing an HCI stress at moderate bias conditions, this dissertation shows that the laborious techniques of heat subtraction are no longer necessary. Self-heating is also studied at more realistic device switching conditions by utilizing ring oscillators with several densities and stage counts to show that self-heating is considerably lower compared to constant voltage stress conditions and degradation is not distinguishable

Impact of self-heating on the statistical variability in bulk and SOI FinFETs

In this paper for the first time we study the impact of self-heating on the statistical variability of bulk and SOI FinFETs designed to meet the requirements of the 14/16nm technology node. The simulations are performed using the GSS ‘atomistic’ simulator GARAND using an enhanced electro-thermal model that takes into account the impact of the fin geometry on the thermal conductivity. In the simulations we have compared the statistical variability obtained from full-scale electro-thermal simulations with the variability at uniform room temperature and at the maximum or average temperatures obtained in the electro-thermal simulations. The combined effects of line edge roughness and metal gate granularity are taken into account. The distributions and the correlations between key figures of merit including the threshold voltage, on-current, subthreshold slope and leakage current are presented and analysed

Charge Trap Transistors (CTT): Turning Logic Transistors into Embedded Non-Volatile Memory for Advanced High-k/Metal Gate CMOS Technologies

While need for embedded non-volatile memory (eNVM) in modern computing systems continues to grow rapidly, the options have been limited due to integration and scaling challenges as well as operational voltage incompatibilities. Introduced in this work is a unique multi-time programmable memory (MTPM) solution for advanced high-k/metal-gate (HKMG) CMOS technologies which turns as-fabricated standard logic transistors into eNVM elements, without the need for any process adders or additional masks. These logic transistors, when employed as eNVM elements, are dubbed “Charge Trap Transistors” (CTTs). The fundamental device physics, principles of operation, and technological breakthroughs required for employing logic transistors as eNVM are presented. Implementation of CTT eNVM in 32 nm, 22 nm, 14 nm, and 7 nm production technologies has been realized and demonstrated in this work. The emerging memory technology landscape and the space that the CTT technology occupies therein are examined.The motivation behind this work is to develop an eNVM technology that is completely process/mask-free, multi-time programmable, operable at low/logic-compatible voltages, scalable, and secure. The CTT technology satisfies all of the aforementioned criteria. CTTs offer a data retention lifetime of > 10 years at 125 �C and an operation temperature range of -55�-125� C. Hardware results demonstrate an endurance of > 10^4 program/erase cycles which is more than adequate for most embedded applications. Hardware security enhancement, on-chip reconfigurable encryption, firmware, BIOS, chip ID, redundancy, repair at wafer and module test and in the field, performance tailoring, and chip configuration are a few of the applications of CTT eNVM. Moreover, the CTT array in its native (unprogrammed) state measures very well as an entropy source for potential PUF (Physically Unclonable Function) applications such as identification, authentication, anti-counterfeiting, secure boot, and cryptographic IP. In addition to the numerous digital applications, CTTs can also be utilized as an analog memory for applications like neuromorphic computing for machine learning (ML) and artificial intelligence (AI)

Proposed Thermal Circuit Model for the Cost Effective Design of Fin FET

The Complementary metal-oxide-semiconductor (CMOS) device has been rapidly evolving and its size has been drastically decreasing ever since it was first fabricated in 1960 [Us Patent 3,356,858: 1967]. The substantial reduction in the CMOS device size has led to short channel effects which have resulted in the introduction of Fin Field Effect Transistor (FinFET), a tri-gate transistor built on a silicon on insulator (SOI) substrate. Furthermore, due to the geometry of the FinFET the severity of the heating problem has dramatically increased. Self-heating in the 3-dimensional FinFET device enhances the temperature gradients and peak temperature, which decrease drive current, increase the interconnect delays and degrade the device and interconnect reliability. In this work we have proposed a methodology to develop an accurate thermal model for the FinFET through a rigorous physics-based mathematical approach. A thermal circuit for the FinFET will be derived from the model. This model will allow chip designers to predict interconnect temperature which will lead them to achieve cost-effective design for the FinFET-based semiconductor chips. Keywords: Bulk CMOS, SOI CMOS, FinFET, Thermal heating

Design for Reliability and Low Power in Emerging Technologies

Die fortlaufende Verkleinerung von Transistor-Strukturgrößen ist einer der wichtigsten Antreiber für das Wachstum in der Halbleitertechnologiebranche. Seit Jahrzehnten erhöhen sich sowohl Integrationsdichte als auch Komplexität von Schaltkreisen und zeigen damit einen fortlaufenden Trend, der sich über alle modernen Fertigungsgrößen erstreckt. Bislang ging das Verkleinern von Transistoren mit einer Verringerung der Versorgungsspannung einher, was zu einer Reduktion der Leistungsaufnahme führte und damit eine gleichbleibenden Leistungsdichte sicherstellte. Doch mit dem Beginn von Strukturgrößen im Nanometerbreich verlangsamte sich die fortlaufende Skalierung. Viele Schwierigkeiten, sowie das Erreichen von physikalischen Grenzen in der Fertigung und Nicht-Idealitäten beim Skalieren der Versorgungsspannung, führten zu einer Zunahme der Leistungsdichte und, damit einhergehend, zu erschwerten Problemen bei der Sicherstellung der Zuverlässigkeit. Dazu zählen, unter anderem, Alterungseffekte in Transistoren sowie übermäßige Hitzeentwicklung, nicht zuletzt durch stärkeres Auftreten von Selbsterhitzungseffekten innerhalb der Transistoren. Damit solche Probleme die Zuverlässigkeit eines Schaltkreises nicht gefährden, werden die internen Signallaufzeiten üblicherweise sehr pessimistisch kalkuliert. Durch den so entstandenen zeitlichen Sicherheitsabstand wird die korrekte Funktionalität des Schaltkreises sichergestellt, allerdings auf Kosten der Performance. Alternativ kann die Zuverlässigkeit des Schaltkreises auch durch andere Techniken erhöht werden, wie zum Beispiel durch Null-Temperatur-Koeffizienten oder Approximate Computing. Wenngleich diese Techniken einen Großteil des üblichen zeitlichen Sicherheitsabstandes einsparen können, bergen sie dennoch weitere Konsequenzen und Kompromisse. Bleibende Herausforderungen bei der Skalierung von CMOS Technologien führen außerdem zu einem verstärkten Fokus auf vielversprechende Zukunftstechnologien. Ein Beispiel dafür ist der Negative Capacitance Field-Effect Transistor (NCFET), der eine beachtenswerte Leistungssteigerung gegenüber herkömmlichen FinFET Transistoren aufweist und diese in Zukunft ersetzen könnte. Des Weiteren setzen Entwickler von Schaltkreisen vermehrt auf komplexe, parallele Strukturen statt auf höhere Taktfrequenzen. Diese komplexen Modelle benötigen moderne Power-Management Techniken in allen Aspekten des Designs. Mit dem Auftreten von neuartigen Transistortechnologien (wie zum Beispiel NCFET) müssen diese Power-Management Techniken neu bewertet werden, da sich Abhängigkeiten und Verhältnismäßigkeiten ändern. Diese Arbeit präsentiert neue Herangehensweisen, sowohl zur Analyse als auch zur Modellierung der Zuverlässigkeit von Schaltkreisen, um zuvor genannte Herausforderungen auf mehreren Designebenen anzugehen. Diese Herangehensweisen unterteilen sich in konventionelle Techniken ((a), (b), (c) und (d)) und unkonventionelle Techniken ((e) und (f)), wie folgt: $\textbf{(a)}$ Analyse von Leistungszunahmen in Zusammenhang mit der Maximierung von Leistungseffizienz beim Betrieb nahe der Transistor Schwellspannung, insbesondere am optimalen Leistungspunkt. Das genaue Ermitteln eines solchen optimalen Leistungspunkts ist eine besondere Herausforderung bei Multicore Designs, da dieser sich mit den jeweiligen Optimierungszielsetzungen und der Arbeitsbelastung verschiebt. $\textbf{(b)}$ Aufzeigen versteckter Interdependenzen zwischen Alterungseffekten bei Transistoren und Schwankungen in der Versorgungsspannung durch „IR-drops“. Eine neuartige Technik wird vorgestellt, die sowohl Über- als auch Unterschätzungen bei der Ermittlung des zeitlichen Sicherheitsabstands vermeidet und folglich den kleinsten, dennoch ausreichenden Sicherheitsabstand ermittelt. $\textbf{(c)}$ Eindämmung von Alterungseffekten bei Transistoren durch „Graceful Approximation“, eine Technik zur Erhöhung der Taktfrequenz bei Bedarf. Der durch Alterungseffekte bedingte zeitlich Sicherheitsabstand wird durch Approximate Computing Techniken ersetzt. Des Weiteren wird Quantisierung verwendet um ausreichend Genauigkeit bei den Berechnungen zu gewährleisten. $\textbf{(d)}$ Eindämmung von temperaturabhängigen Verschlechterungen der Signallaufzeit durch den Betrieb nahe des Null-Temperatur Koeffizienten (N-ZTC). Der Betrieb bei N-ZTC minimiert temperaturbedingte Abweichungen der Performance und der Leistungsaufnahme. Qualitative und quantitative Vergleiche gegenüber dem traditionellen zeitlichen Sicherheitsabstand werden präsentiert. $\textbf{(e)}$ Modellierung von Power-Management Techniken für NCFET-basierte Prozessoren. Die NCFET Technologie hat einzigartige Eigenschaften, durch die herkömmliche Verfahren zur Spannungs- und Frequenzskalierungen zur Laufzeit (DVS/DVFS) suboptimale Ergebnisse erzielen. Dies erfordert NCFET-spezifische Power-Management Techniken, die in dieser Arbeit vorgestellt werden. $\textbf{(f)}$ Vorstellung eines neuartigen heterogenen Multicore Designs in NCFET Technologie. Das Design beinhaltet identische Kerne; Heterogenität entsteht durch die Anwendung der individuellen, optimalen Konfiguration der Kerne. Amdahls Gesetz wird erweitert, um neue system- und anwendungsspezifische Parameter abzudecken und die Vorzüge des neuen Designs aufzuzeigen. Die Auswertungen der vorgestellten Techniken werden mithilfe von Implementierungen und Simulationen auf Schaltkreisebene (gate-level) durchgeführt. Des Weiteren werden Simulatoren auf Systemebene (system-level) verwendet, um Multicore Designs zu implementieren und zu simulieren. Zur Validierung und Bewertung der Effektivität gegenüber dem Stand der Technik werden analytische, gate-level und system-level Simulationen herangezogen, die sowohl synthetische als auch reale Anwendungen betrachten

5nm 이하 3D Transistors의 Self-Heating 및 전열특성분석 연구

학위논문(박사) -- 서울대학교대학원 : 공과대학 전기·컴퓨터공학부, 2021.8. 신형철.In this thesis, Self-Heating Effect (SHE) is investigated using TCAD simulations in various Sub-10-nm node Field Effect Transistor (FET). As the node decreases, logic devices have evolved into 3D MOSFET structures from Fin-FET to Nanosheet-FET. In the case of 3D MOSFET, there are thermal reliability issues due to the following reasons: ⅰ) The power density of the channel is high, ⅱ) The channel structure surrounded by SiO2, ⅲ) The overall low thermal conductivity characteristics due to scaling down. Many papers introduce the analysis and prediction of temperature rise by SHE in the device, but there are no papers presenting the content of mitigation of temperature rise. Therefore, we have studied the methods of decreasing the maximum lattice temperature (TL,max) such as shallow trench isolation (STI) composition engineering in Fin-FET, thermal analysis according to DC/AC/duty cycle in nanowire-FET, and active region ( e.g., gate metal thickness, channel width, channel number etc..) optimization in nanosheet-FET. In addition, lifetime affected by hot carrier injection (HCI) / bias-temperature instability (BTI) is also analyzed according to various thermal relaxation methods presented.이 논문에서는 다양한 Sub-10nm 노드 전계 효과 트랜지스터 (FET)에서 TCAD 시뮬레이션을 사용하여 자체 발열 효과 (SHE)를 조사합니다. 노드가 감소함에 따라 논리 장치는 Fin-FET에서 Nanosheet-FET로 3D MOSFET 구조로 진화했습니다. 3D MOSFET의 경우 ⅰ) 채널의 전력 밀도가 높음, ⅱ) SiO2로 둘러싸인 채널 구조, ⅲ) 축소로 인해 전체적으로 낮은 열전도 특성 등 다음과 같은 이유로 열 신뢰성 문제가 있습니다. 한편, 많은 논문이 device에서 SHE에 의한 온도 상승의 분석 및 예측을 소개하지만 온도 상승 완화의 내용을 제시하는 논문은 거의 없습니다. 따라서 Fin-FET의 STI (Shallow Trench Isolation) 구성 공학, nanowire-FET의 DC / AC / 듀티 사이클에 따른 열 분석, nanosheet-FET에서 소자의 중요영역(예: 게이트 금속 두께, 채널 폭, 채널 번호 등)의 최적화를 통해서 최대 격자 온도 (TL,max)를 낮추는 방법등을 연구했습니다. 또한 더 나아가서 HCI (Hot Carrier Injection) / BTI (Bias-Temperature Instability)의 영향을 받는 수명도 제시된 다양한 열 완화 방법에 따라 분석하여 소자의 제작에 있어 열적 특성과 수명을 좋게 만드는 지표를 제시합니다 .Chapter 1 Introduction 1 1.1. Development of Semconductor structure 1 1.2. Self-Heating Effect issues in semiconductor devices 3 Chapter 2 Thermal-Aware Shallow Trench Isolation Design Optimization for Minimizing Ioff in Various Sub-10-nm 3-D Transistor 7 2.1. Introduction 7 2.2. Device Structure and Simulation Condition 7 2.3. Results and Discussion 12 2.4. Summary 27 Chapter 3 Analysis of Self Heating Effect in DC/AC Mode in Multi-channel GAA-Field Effect Transistor 32 3.1. Introduction 32 3.2. Multi-Channel Nanowire FET and Back End Of Line 33 3.3. Work Flow and Calibration Process 35 3.4. More Detailed Thermal Simulation of Nanowire-FET 37 3.5. Performance Analysis by Number of Channels 38 3.6. DC Characteristic of SHE in Nanowire-FETs 40 3.7. AC Characteristics of SHE in Nanowire-FETs 43 3.8. Summary 51 Chapter 4 Self-Heating and Electrothermal Properties of Advanced Sub-5-nm node Nanoplate FET 56 4.1. Introduction 56 4.2. Device Structure and Simulation Condition 57 4.3. Thermal characteristics by channel number and width 62 4.4. Thermal characteristics by inter layer-metal thickness (TM) 64 4.5. Life Time Prediction 65 4.6. Summary 67 Chapter 5 Study on Self Heating Effect and life time in Vertical-channel Field Effect Transistor 72 5.1. Introduction 72 5.2. Device Structure and Simulation Condition 72 5.3. Temperature and RTH according to channel width(TW) 76 5.4. Thermal properties according to air spacers and air gap 77 5.5. Ion boosting according to Channel numbers 81 5.6. Temperature imbalance of multi-channel VFETs 82 5.7. Mitigation of the channel temperature imbalance 86 5.8. Life time depending on various analysis conditions 88 5.9. Summary 89 Chapter 6 Conclusions 93 Appendix A. A Simple and Accurate Modeling Method of Channel Thermal Noise Using BSIM4 Noise Models 95 A.1. Introduction 95 A.2. Overall Schematic of the RF MOSFET Model 97 A.3. Verification of the DC Characteristics of the RF MOSFET Model 98 A.4. Verification of the MOSFET Model with Measured Y-parameters 100 A.5. Verification of the MOSFET Model with Measured Noise Parameters 101 A.6. Thermal Noise Extraction and Modeling (TNOIMOD = 0) 103 A.7. Verification of the Enhanced Model with Noise Parameters 112 A.8. Holistic Model (TNOIMOD = 1) 114 A.9. Evaluation the validity of the model for drain bias 115 A.10. Conclusion 117 Abstract in Korean 122박

Analog/RF Circuit Design Techniques for Nanometerscale IC Technologies

CMOS evolution introduces several problems in analog design. Gate-leakage mismatch exceeds conventional matching tolerances requiring active cancellation techniques or alternative architectures. One strategy to deal with the use of lower supply voltages is to operate critical parts at higher supply voltages, by exploiting combinations of thin- and thick-oxide transistors. Alternatively, low voltage circuit techniques are successfully developed. In order to benefit from nanometer scale CMOS technology, more functionality is shifted to the digital domain, including parts of the RF circuits. At the same time, analog control for digital and digital control for analog emerges to deal with current and upcoming imperfections

Characterisation of thermal and coupling effects in advanced silicon MOSFETs

PhD ThesisNew approaches to metal-oxide-semiconductor field effect transistor (MOSFET) engineering emerge in order to keep up with the electronics market demands. Two main candidates for the next few generations of Moore’s law are planar ultra-thin body and buried oxide (UTBB) devices and three-dimensional FinFETs. Due to miniature dimensions and new materials with low thermal conductivity, performance of advanced MOSFETs is affected by self-heating and substrate effects. Self-heating results in an increase of the device temperature which causes mobility reduction, compromised reliability and signal delays. The substrate effect is a parasitic source and drain coupling which leads to frequency-dependent analogue behaviour. Both effects manifest themselves in the output conductance variation with frequency and impact analogue as well as digital performance. In this thesis self-heating and substrate effects in FinFETs and UTBB devices are characterised, discussed and compared. The results are used to identify trade-offs in device performance, geometry and thermal properties. Methods how to optimise the device geometry or biasing conditions in order to minimise the parasitic effects are suggested. To identify the most suitable technique for self-heating characterisation in advanced semiconductor devices, different methods of thermal characterisation (time and frequency domain) were experimentally compared and evaluated alongside an analytical model. RF and two different pulsed I-V techniques were initially applied to partially depleted silicon-on-insulator (PDSOI) devices. The pulsed I-V hot chuck method showed good agreement with the RF technique in the PDSOI devices. However, subsequent analysis demonstrated that for more advanced technologies the time domain methods can underestimate self-heating. This is due to the reduction of the thermal time constants into the nanosecond range and limitations of the pulsed I-V set-up. The reduction is related to the major increase of the surface to volume ratio in advanced MOSFETs. Consequently the work showed that the thermal properties of advanced semiconductor devices must be characterised within the frequency domain. For UTBB devices with 7-8 nm Si body and 10 nm ultra-thin buried oxide (BOX) the analogue performance degradation caused by the substrate effects can be stronger than the analogue performance degradation caused by self-heating. However, the substrate effects can be effectively reduced if the substrate doping beneath the buried ii oxide is adjusted using a ground plane. In the MHz – GHz frequency range the intrinsic voltage gain variation is reduced ~6 times when a device is biased in saturation if a ground plane is implemented compared with a device without a ground plane. UTBB devices with 25 nm BOX were compared with UTBB devices with 10 nm BOX. It was found that the buried oxide thinning from 25 nm to 10 nm is not critical from the thermal point of view as other heat evacuation paths (e.g. source and drain) start to play a role. Thermal and substrate effects in FinFETs were also analysed. It was experimentally shown that FinFET thermal properties depend on the device geometry. The thermal resistance of FinFETs strongly varies with the fin width and number of parallel fins, whereas the fin spacing is less critical. The results suggest that there are trade-offs between thermal properties and integration density, electrostatic control and design complexity, since these aspects depend on device geometry. The high frequency substrate effects were found to be effectively reduced in devices with sub-100 nm wide fins.Engineering and Physical Sciences Research Council (EPSRC) and EU fundin

Analog circuits using FinFETs: benefits in speed-accuracy-power trade-off and simulation of parasitic effects

Multi-gate FET, e.g. FinFET devices are the most promising contenders to replace bulk FETs in sub-45 nm CMOS technologies due to their improved sub threshold and short channel behavior, associated with low leakage currents. The introduction of novel gate stack materials (e.g. metal gate, high-k dielectric) and modified device architectures (e.g. fully depleted, undoped fins) affect the analog device properties significantly. First measurements indicate enhanced intrinsic gain (<i>g<sub>m</sub>/g<sub>DS</sub></i>) and promising matching behavior of FinFETs. The resulting benefits regarding the speed-accuracy-power trade-off in analog circuit design will be shown in this work. Additionally novel device specific effects will be discussed. The hysteresis effect caused by charge trapping in high-k dielectrics or self-heating due to the high thermal resistor of the BOX isolation are possible challenges for analog design in these emerging technologies. To gain an early assessment of the impact of such parasitic effects SPICE based models are derived and applied in analog building blocks