Design and Development of a Soft Robotic Gripper for Fabric Material Handling

Fabric and textile materials are widely used in many industrial applications, especially in automotive, aviation and consumer goods. Currently, there is no semi-automatic or automatic solution for rapid, effective, and reconfigurable pick and place activities for limp, air permeable flexible components in industry. The production of these light-weight flexible textile or composite fiber products highly rely on manual operations, which lead to high production costs, workplace safety issues, and process bottlenecks. As a bio-inspired novel technology, soft robotic grippers provide new opportunities for the automation of fabric handling tasks. In this research, the characteristics of fabric pick and place tasks using the clamping grippers are quantitatively investigated. Experiments on a carbon fiber fabric are performed with a collaborative robot to explore the damage, slippage, draping, and wrinkling during basic pick and place operations. Based on the experimental results, multiple soft robotic gripper configurations are developed, including a compliant glove set that can improve the performance of traditional rigid grippers, an elastomer-based soft gripper, and a linkage-based underactuated gripper. The gripper designs are analyzed and refined based on finite element simulation. Prototypes of the grippers are fabricated using a rapid tooling solution for an overmolding strategy to verify their functionality. Through the research, it is proven feasible to reliably perform flexible fabric handling operations using soft grippers with appropriate toolpath planning. Finite element simulation and additive manufacturing have shown to be useful tools during the gripper design and development procedure, and the methodologies developed and applied in this work should be expanded for more flexible material handling challenges

Artificial Intelligence and Ambient Intelligence

This book includes a series of scientific papers published in the Special Issue on Artificial Intelligence and Ambient Intelligence at the journal Electronics MDPI. The book starts with an opinion paper on “Relations between Electronics, Artificial Intelligence and Information Society through Information Society Rules”, presenting relations between information society, electronics and artificial intelligence mainly through twenty-four IS laws. After that, the book continues with a series of technical papers that present applications of Artificial Intelligence and Ambient Intelligence in a variety of fields including affective computing, privacy and security in smart environments, and robotics. More specifically, the first part presents usage of Artificial Intelligence (AI) methods in combination with wearable devices (e.g., smartphones and wristbands) for recognizing human psychological states (e.g., emotions and cognitive load). The second part presents usage of AI methods in combination with laser sensors or Wi-Fi signals for improving security in smart buildings by identifying and counting the number of visitors. The last part presents usage of AI methods in robotics for improving robots’ ability for object gripping manipulation and perception. The language of the book is rather technical, thus the intended audience are scientists and researchers who have at least some basic knowledge in computer science

Design and development of robust hands for humanoid robots

Design and development of robust hands for humanoid robot

Design and Fabrication of Soft 3D Printed Actuators: Expanding Soft Robotics Applications

Soft pneumatic actuators are ideal for soft robotic applications due to their innate compliance and high power-weight ratios. Presently, the majority of soft pneumatic actuators are used to create bending motions, with very few able to produce significant linear movements. Fewer can actively produce strains in multiple directions. The further development of these actuators is limited by their fabrication methods, specifically the lack of suitable stretchable materials for 3D printing. In this thesis, a new highly elastic resin for digital light projection 3D printers, designated ElastAMBER, is developed and evaluated, which shows improvements over previously synthesised elastic resins. It is prepared from a di-functional polyether urethane acrylate oligomer and a blend of two different diluent monomers. ElastAMBER exhibits a viscosity of 1000 mPa.s at 40 °C, allowing easy printing at near room temperatures. The 3D-printed components present an elastomeric behaviour with a maximum extension ratio of 4.02 ± 0.06, an ultimate tensile strength of (1.23 ± 0.09) MPa, low hysteresis, and negligible viscoelastic relaxation

Design, modelling and control of a brachiating power line inspection robot

The inspection of power lines and associated hardware is vital to ensuring the reliability of the transmission and distribution network. The repetitive nature of the inspection tasks present a unique opportunity for the introduction of robotic platforms, which offer the ability to perform more systematic and detailed inspection than traditional methods. This lends itself to improved asset management automation, cost-effectiveness and safety for the operating crew. This dissertation presents the development of a prototype industrial brachiating robot. The robot is mechanically simple and capable of dynamically negotiating obstacles by brachiating. This is an improvement over current robotic platforms, which employ slow, high power static schemes for obstacle negotiation. Mathematical models of the robot were derived to understand the underlying dynamics of the system. These models were then used in the generation of optimal trajectories, using nonlinear optimisation techniques, for brachiating past line hardware. A physical robot was designed and manufactured to validate the brachiation manoeuvre. The robot was designed following classic mechanical design principles, with emphasis on functional design and robustness. System identification was used to capture the plant uncertainty and a feedback controller was designed to track the reference trajectory allowing for energy optimal brachiation swings. Finally, the robot was tested, starting with sub-system testing and ending with testing of a brachiation manoeuvre proving the prospective viability of the robot in an industrial environment

Kinematics and Robot Design II (KaRD2019) and III (KaRD2020)

This volume collects papers published in two Special Issues “Kinematics and Robot Design II, KaRD2019” (https://www.mdpi.com/journal/robotics/special_issues/KRD2019) and “Kinematics and Robot Design III, KaRD2020” (https://www.mdpi.com/journal/robotics/special_issues/KaRD2020), which are the second and third issues of the KaRD Special Issue series hosted by the open access journal robotics.The KaRD series is an open environment where researchers present their works and discuss all topics focused on the many aspects that involve kinematics in the design of robotic/automatic systems. It aims at being an established reference for researchers in the field as other serial international conferences/publications are. Even though the KaRD series publishes one Special Issue per year, all the received papers are peer-reviewed as soon as they are submitted and, if accepted, they are immediately published in MDPI Robotics. Kinematics is so intimately related to the design of robotic/automatic systems that the admitted topics of the KaRD series practically cover all the subjects normally present in well-established international conferences on “mechanisms and robotics”.KaRD2019 together with KaRD2020 received 22 papers and, after the peer-review process, accepted only 17 papers. The accepted papers cover problems related to theoretical/computational kinematics, to biomedical engineering and to other design/applicative aspects

An Omnidirectional Aerial Platform for Multi-Robot Manipulation

The objectives of this work were the modeling, control and prototyping of a new fully-actuated aerial platform. Commonly, the multirotor aerial platforms are under-actuated vehicles, since the total propellers thrust can not be directed in every direction without inferring a vehicle body rotation. The most common fully-actuated aerial platforms have tilted or tilting rotors that amplify the aerodynamic perturbations between the propellers, reducing the efficiency and the provided thrust. In order to overcome this limitation a novel platform, the ODQuad (OmniDirectional Quadrotor), has been proposed, which is composed by three main parts, the platform, the mobile and rotor frames, that are linked by means of two rotational joints, namely the roll and pitch joints. The ODQuad is able to orient the total thrust by moving only the propellers frame by means of the roll and pitch joints. Kinematic and dynamic models of the proposed multirotor have been derived using the Euler- Lagrange approach and a model-based controller has been designed. The latter is based on two control loops: an outer loop for vehicle position control and an inner one for vehicle orientation and roll-pitch joint control. The effectiveness of the controller has been tested by means of numerical simulations in the MATLAB c SimMechanics environment. In particular, tests in free motion and in object transportation tasks have been carried out. In the transportation task simulation, a momentum based observer is used to estimate the wrenches exchanged between the vehicle and the transported object. The ODQuad concept has been tested also in cooperative manipulation tasks. To this aim, a simulation model was considered, in which multiple ODQuads perform the manipulation of a bulky object with unknown inertial parameters which are identified in the first phase of the simulation. In order to reduce the mechanical stresses due to the manipulation and enhance the system robustness to the environment interactions, two admittance filters have been implemented: an external filter on the object motion and an internal one local for each multirotor. Finally, the prototyping process has been illustrated step by step. In particular, three CAD models have been designed. The ODQuad.01 has been used in the simulations and in a preliminary static analysis that investigated the torque values for a rough sizing of the roll-pitch joint actuators. Since in the ODQuad.01 the components specifications and the related manufacturing techniques have not been taken into account, a successive model, the ODQuad.02, has been designed. The ODQuad.02 design can be developed with aluminum or carbon fiber profiles and 3D printed parts, but each component must be custom manufactured. Finally, in order to shorten the prototype development time, the ODQuad.03 has been created, which includes some components of the off-the-shelf quadrotor Holybro X500 into a novel custom-built mechanical frame

Human-robot interaction for assistive robotics

This dissertation presents an in-depth study of human-robot interaction (HRI) withapplication to assistive robotics. In various studies, dexterous in-hand manipulation is included, assistive robots for Sit-To-stand (STS) assistance along with the human intention estimation. In Chapter 1, the background and issues of HRI are explicitly discussed. In Chapter 2, the literature review introduces the recent state-of-the-art research on HRI, such as physical Human-Robot Interaction (HRI), robot STS assistance, dexterous in hand manipulation and human intention estimation. In Chapter 3, various models and control algorithms are described in detail. Chapter 4 introduces the research equipment. Chapter 5 presents innovative theories and implementations of HRI in assistive robotics, including a general methodology of robotic assistance from the human perspective, novel hardware design, robotic sit-to-stand (STS) assistance, human intention estimation, and control

Pneumatic variable stiffness soft robot end effectors

Traditionally, robots have been formed from heavy rigid materials and have used stiff actuator technologies. This means they are not well suited to operation near humans due to the associated high risk of injury, should a collision occur. Additionally, rigid robots are not well suited to operation in an unstructured environment where they may come into contact with obstacles. Furthermore, traditional stiff robots can struggle to grasp delicate objects as high localised forces can damage the item being held. The relatively new field of soft robotics is inspired by nature, particularly animals which do not have skeletons but which still have the ability to move and grasp in a skilful manner. Soft robotics seeks to replicate this ability through the use of new actuation technologies and materials. This research presents the design of a variable stiffness, soft, three-fingered dexterous gripper. The gripper uses contractor pneumatic muscles to control the motion of soft fingers. The soft nature of the gripper means it can deform if it collides with obstacles, and because grasping forces are spread over a larger area the chance of damaging the object being held is reduced. The gripper has the ability to vary its stiffness depending upon how it is to be used, and in this regard two methods of varying the stiffness are explored. In the first method, the finger is formed from an extensor muscle which acts antagonistically against the contractor muscles. Increasing the total pressure in the system increases the stiffness of the fingers. The second approach uses granular jamming to vary the stiffness of the actual finger structure. This thesis explores the behaviour of both extensor and contractor pneumatic muscles and develops a new simplified mathematical model of the actuator’s behaviour. The two methods of stiffness variation are then assessed experimentally. A number of multi-fingered grippers are then designed and their kinematics determined before prototypes are presented. Control of the grippers was then explored, along with the ability to adjust the stiffness of the grasp