Design and Analysis of Long-Stroke Planar Switched Reluctance Motor for Positioning Applications

This paper presents the design, control, and experimental performance evaluation of a long-stroke planar switched reluctance motor (PSRM) for positioning applications. Based on comprehensive consideration of the electromagnetic and mechanical characteristics of the PSRM, a motor design is first developed to reduce the force ripple and deformation. A control scheme with LuGre friction compensation is then proposed to improve the positioning accuracy of the PSRM. Furthermore, this control scheme is proven to ensure the stable motion of the PSRM system. Additionally, the response speed and steady-state error of the PSRM system with this control scheme are theoretically analyzed. Finally, the experimental results are presented and analyzed. The effectiveness of the precision long-stroke motion of the PSRM and its promise for use in precision positioning applications are verified experimentally

Sliding-Mode-Observer-Based Position Estimation for Sensorless Control of the Planar Switched Reluctance Motor

This paper proposes a position estimation method for a planar switched reluctance motor (PSRM). In the method, a second-order sliding mode observer (SMO) is used to achieve sensorless control of a PSRM for the first time. A sensorless closed-loop control strategy based on the SMO without a position sensor for the PSRM is constructed. The SMO mainly consists of a flux linkage estimation, an adaptive current estimation, an observing error calculation, and a position estimation section. An adaptive current observer is applied in the current estimation section to minimize the error between the measured and estimated currents and to increase the accuracy of the position estimation. The flux linkage is estimated by the voltage equation of the PSRM, and the estimated flux linkage is then used to estimate the phase current in the adaptive current observer. To calculate the observing error of the SMO using the measured and estimated phase currents, the observing error of the thrust force is introduced to replace the immeasurable state error of the position and speed of the mover. The sliding surface is designed based on the error of the thrust force, and stability analysis is given. Once the sliding surface is reached, the mover position is then estimated accurately. Finally, the effectiveness of the proposed method for the PSRM is verified experimentally

Simulation of linear Switched Reluctance Motor drives

This paper presents a simulation model of linear switched reluctance motor drives. A Matlab-Simulink environment coupled with finite element analysis is used to perform the simulations. Experimental and simulation results for a double sided linear switched motor drive prototype are reported and compared to verify the simulation model.Postprint (published version

A Review of Transverse Flux Machines Topologies and Design

High torque and power density are unique merits of transverse flux machines (TFMs). TFMs are particularly suitable for use in direct-drive systems, that is, those power systems with no gearbox between the electric machine and the prime mover or load. Variable speed wind turbines and in-wheel traction seem to be great-potential applications for TFMs. Nevertheless, the cogging torque, efficiency, power factor and manufacturing of TFMs should still be improved. In this paper, a comprehensive review of TFMs topologies and design is made, dealing with TFM applications, topologies, operation, design and modeling

Multi-objective optimization of a magnetically levitated planar motor with multi-layer windings

In this paper, a novel magnetically levitated coreless planar motor with three-layer orthogonal overlapping windings is shown to have higher power density and higher space utilization compared to other coreless planar motors. In order to achieve maximum forces with minimum cost and minimum space, a multi-objective optimization of the novel planar motor is carried out. In order to reduce the computational resources required for finite element analyses, a fast but accurate analytical tool is developed, based on expressions of the flux density of the permanent magnet array, which are derived from the scalar magnetic potential method. The validity and accuracy is verified by 3D FE results. Based on the force formulas and the multi-objective function derived from the analytical models, a particle swarm optimization (PSO) algorithm is applied to optimize the dimensions of the planar motor. The design and optimization of the planar motor is validated with experimental results, measured on a built prototype, thus proving the validity of the analytical tools

Controlling a contactless planar actuator with manipulator

An existing magnetically levitated planar actuator with manipulator has been studied and improved from a control point of view. This prototype consists of a magnetically levitated six-degree-of-freedom (6-DOF) planar actuator with moving magnets, with a 2-DOF manipulator on top of it. This system contains three different contactless technologies: contactless bearing and propulsion of the planar actuator, wireless powering of the manipulator, and wireless communication and control of the manipulator. The planar actuator (PA) consists of a Halbach magnet array, which is levitated and controlled in all six DOF’s above a stationary coil array. The PA is propelled in two horizontal translational DOF’s while the other four DOF’s are stabilized to accomplish a stiff bearing. Each active coil contributes to the production of forces and torques acting on the magnet array. Since the number of active coils is much larger than the number of DOF’s, the desired force production can be distributed over many coils. Therefore, a commutation algorithm has to be used to invert the mapping of the forces and torques exerted by the set of active coils as a function of the coil currents and the position and orientation of the translator. One method for linearization and decoupling of the forces and torques was developed in the past. The method is called direct wrench decoupling and guaranties minimal dissipation of energy. However, no constraints on the maximum current can be given. This study proposes two novel, norm-based commutation methods: l8-norm and clipped l2-norm based commutation. Both methods can put bounds on the maximum currents in the coils to prevent saturation of the current amplifiers. The first method focuses on minimization of the maximum current whereas the second method limits the peak current while it minimizes the power losses. Consequently, a higher acceleration of the translator can be achieved and/or less powerful (cheaper) current amplifiers can be utilized and/or fewer commutation errors arise. Only a long-stroke translational movement of the moving magnet planar actuators has been considered in the past. The possibility of a completely propelled and controlled rotation about the vertical axis instead of just stabilizing it for bearing has been analyzed in this thesis from a control point of view. Enhancing the planar actuator with a long-range rotation will increase its utility value and opens new application areas. Based on this investigation, a novel coil array with a triangular grid of rounded coils has been proposed for better controllability in any orientation of the PA. In addition, other coil and magnet topologies have been studied from a control point of view for their suitability for full rotation. The influence of different kinds of error-causes on the commutation precision has been studied. From this investigation, it has been found that the offsets of the measurement system have the highest influence on the precision of the commutation. Investigation of the convergence of the procedure for estimation and elimination of these offsets has been performed. Although it was not proven that the procedure could be applied on the whole workspace of the PA, the convergence has been shown at least for all the investigated points. From this investigation, convergence for any position in the workspace of the PA is expected. It was found that it is possible to use the procedure also with different topologies and with different commutations. A novel wireless link has been developed for the real-time control of a fast motion system. The wireless link communicates via infrared-light transceivers and the link has a delay and a packet-loss ratio almost indistinguishable from the wired connection for the bandwidth of the system up to several kilohertz. The clipped l2-norm based commutation method has been successfully tested on the experimental setup after improving the measurement system, the contactless energy transfer and the wireless communication. With a new, interferometer sensor system, a well-controlled PA with two long-stroke DOF’s has become available. Improved contactless energy transfer does not cause increased electromagnetic interference during switching between the primary coils any more and the wireless connection using the infrared link provides a reliable communication channel between the manipulator and the fixed world. Several control approaches have been tested on the experimental setup. Both, the classical PID control, Sliding-mode control and Iterative learning control have been implemented. Each controller brought better performance than the previous one. Also, a fourth-order trajectory and enhanced feedforward control helped to improve performance. Finally, the tracking errors, in comparison to the initial situation, were reduced by a factor 10 (and even more than by a factor 50 with deactivated contactless energy transfer) while the velocity and acceleration of the system were a factor 4 and 14, respectively, higher

A Planar Generator for a Wave Energy Converter

This article presents a permanent magnet planar translational generator which is able to exploit multiple modes of sea wave energy extraction. Linear electrical generators have recently been studied for the exploitation of sea wave energy, but, to the best of our knowledge, no synchronous planar translational generator has been proposed. In this article, to maximize the energy extraction, we have considered all the potential modes of motion due to wave excitation and included them within the mathematical model of the proposed system. The principle of operation of the generator can be summarized as follows: the moving part (translator) of the generator is driven from the sea waves and induces and electromotive force (EMF) on the windings mounted to the armature. The movement of the translator is 2-D and, therefore, all the movement modes of the wave, except heave, can be exploited. The proposed mathematical model includes the dynamic equations of the translator and the electric equations of the windings. The coupling parameters (inductances and fluxes) have been determined by finite element method analysis. Optimization of the device has been performed by considering both, the parameters of the electromagnetic circuit, and, the parameters associated with the stochastic features of the wave