A holonic manufacturing architecture for line-less mobile assembly systems operations planning and control

Dissertação (mestrado) - Universidade Federal de Santa Catarina, Centro Tecnológico, Programa de Pós-Graduação em Engenharia de Automação e Sistemas, Florianópolis, 2022.O Line-Less Mobile Assembly Systems (LMAS) é um paradigma de fabricação que visa maximizar a resposta às tendências do mercado através de configurações adaptáveis de fábrica utilizando recursos de montagem móvel. Tais sistemas podem ser caracterizados como holonic manufacturing systems (HMS), cujas chamadas holonic control architecture (HCA) são recentemente retratadas como abordagens habilitadoras da Indústria 4.0 devido a suas relações de entidades temporárias (hierárquicas e/ou heterárquicas). Embora as estruturas de referência HCA como PROSA ou ADACOR/ADACOR² tenham sido muito discutidas na literatura, nenhuma delas pode ser aplicada diretamente ao contexto LMAS. Assim, esta dissertação visa responder à pergunta \"Como uma arquitetura de produção e sistema de controle LMAS precisa ser projetada?\" apresentando os modelos de projeto de arquitetura desenvolvidos de acordo com as etapas da metodologia para desenvolvimento de sistemas holônicos multi-agentes ANEMONA. A fase de análise da ANEMONA resulta em uma especificação do caso de uso, requisitos, objetivos do sistema, simplificações e suposições. A fase de projeto resulta nos modelos de organização, interação e agentes, seguido de uma breve análise de sua cobertura comportamental. O resultado da fase de implementação é um protótipo (realizado com o Robot Operation System) que implementa os modelos ANEMONA e uma ontologia LMAS, que reutiliza elementos de ontologias de referência do domínio de manufatura. A fim de testar o protótipo, um algoritmo para geração de dados para teste baseado na complexidade dos produtos e na flexibilidade do chão de fábrica é apresentado. A validação qualitativa dos modelos HCA é baseada em como o HCA proposto atende a critérios específicos para avaliar sistemas HCA. A validação é complementada por uma análise quantitativa considerando o comportamento dos modelos implementados durante a execução normal e a execução interrompida (e.g. equipamento defeituoso) em um ambiente simulado. A validação da execução normal concentra-se no desvio de tempo entre as agendas planejadas e executadas, o que provou ser em média irrelevante dentro do caso simulado considerando a ordem de magnitude das operações típicas demandadas. Posteriormente, durante a execução do caso interrompido, o sistema é testado sob a simulação de uma falha, onde duas estratégias são aplicadas, LOCAL\_FIX e REORGANIZATION, e seu resultado é comparado para decidir qual é a opção apropriada quando o objetivo é reduzir o tempo total de execução. Finalmente, é apresentada uma análise sobre a cobertura desta dissertação culminando em diretrizes que podem ser vistas como uma resposta possível (entre muitas outras) para a questão de pesquisa apresentada. Além disso, são apresentados pontos fortes e fracos dos modelos desenvolvidos, e possíveis melhorias e idéias para futuras contribuições para a implementação de sistemas de controle holônico para LMAS.Abstract: The Line-Less Mobile Assembly Systems (LMAS) is a manufacturing paradigm aiming to maximize responsiveness to market trends (product-individualization and ever-shortening product lifecycles) by adaptive factory configurations utilizing mobile assembly resources. Such responsive systems can be characterized as holonic manufacturing systems (HMS), whose so-called holonic control architectures (HCA) are recently portrayed as Industry 4.0-enabling approaches due to their mixed-hierarchical and -heterarchical temporary entity relationships. They are particularly suitable for distributed and flexible systems as the Line-Less Mobile Assembly or Matrix-Production, as they meet reconfigurability capabilities. Though HCA reference structures as PROSA or ADACOR/ADACOR² have been heavily discussed in the literature, neither can directly be applied to the LMAS context. Methodologies such as ANEMONA provide guidelines and best practices for the development of holonic multi-agent systems. Accordingly, this dissertation aims to answer the question \"How does an LMAS production and control system architecture need to be designed?\" presenting the architecture design models developed according to the steps of the ANEMONA methodology. The ANEMONA analysis phase results in a use case specification, requirements, system goals, simplifications, and assumptions. The design phase results in an LMAS architecture design consisting of the organization, interaction, and agent models followed by a brief analysis of its behavioral coverage. The implementation phase result is an LMAS ontology, which reuses elements from the widespread manufacturing domain ontologies MAnufacturing's Semantics Ontology (MASON) and Manufacturing Resource Capability Ontology (MaRCO) enriched with essential holonic concepts. The architecture approach and ontology are implemented using the Robot Operating System (ROS) robotic framework. In order to create test data sets validation, an algorithm for test generation based on the complexity of products and the shopfloor flexibility is presented considering a maximum number of operations per work station and the maximum number of simultaneous stations. The validation phase presents a two-folded validation: qualitative and quantitative. The qualitative validation of the HCA models is based on how the proposed HCA attends specific criteria for evaluating HCA systems (e.g., modularity, integrability, diagnosability, fault tolerance, distributability, developer training requirements). The validation is complemented by a quantitative analysis considering the behavior of the implemented models during the normal execution and disrupted execution (e.g.; defective equipment) in a simulated environment (in the form of a software prototype). The normal execution validation focuses on the time drift between the planned and executed schedules, which has proved to be irrelevant within the simulated case considering the order of magnitude of the typical demanded operations. Subsequently, during the disrupted case execution, the system is tested under the simulation of a failure, where two strategies are applied, LOCAL\_FIX and REORGANIZATION, and their outcome is compared to decide which one is the appropriate option when the goal is to reduce the overall execution time. Ultimately, it is presented an analysis about the coverage of this dissertation culminating into guidelines that can be seen as one possible answer (among many others) for the presented research question. Furthermore, strong and weak points of the developed models are presented, and possible improvements and ideas for future contributions towards the implementation of holonic control systems for LMAS

A new approach for the validation of conceptual holonic constructions

The concepts of holon and holarchy were first applied in the manufacturing world to develop Holonic Manufacturing Systems. Since then, they have been used in many fields and have proved to be applicable concepts for developing applications in any business area. Resulting applications are based on conceptual holonic constructions. Like any model, a holarchy needs to be validated under real circumstances. Such validation assures the quality of the holarchy before it is implemented. In general, validation research tends to target: 1) the specific types of holons handled in each proposal and/or the selected development paradigms; and 2) algorithm performance rather than architecture quality. This paper proposes and evaluates a methodology that focuses on the quality of the architecture. This methodology is able to validate any holonic architecture built to meet trade requirements. Moreover, this is a general-purpose methodology. Therefore, the methodology would be valid for any domain and would not be invalidated by holon types and/or implementation paradigms emerging, changing or falling into disuse. For this purpose, we consider holonic architectures as conceptual models, using the pure holon and holarchy concepts and passing up not only any specific implementation paradigm but also any set of specific holon types

A generic holonic control architecture for heterogeneous multi-scale and multi-objective smart microgrids

Designing the control infrastructure of future “smart” power grids is a challenging task. Future grids will integrate a wide variety of heterogeneous producers and consumers that are unpredictable and operate at various scales. Information and Communication Technology (ICT) solutions will have to control these in order to attain global objectives at the macrolevel, while also considering private interests at the microlevel. This article proposes a generic holonic architecture to help the development of ICT control systems that meet these requirements. We show how this architecture can integrate heterogeneous control designs, including state-of-the-art smart grid solutions. To illustrate the applicability and utility of this generic architecture, we exemplify its use via a concrete proof-of-concept implementation for a holonic controller, which integrates two types of control solutions and manages a multiscale, multiobjective grid simulator in several scenarios. We believe that the proposed contribution is essential for helping to understand, to reason about, and to develop the “smart” side of future power grids

Industrial cyber physical systems supported by distributed advanced data analytics

The industry digitization is transforming its business models, organizational structures and operations, mainly promoted by the advances and the mass utilization of smart methods, devices and products, being leveraged by initiatives like Industrie 4.0. In this context, the data is a valuable asset that can support the smart factory features through the use of Big Data and advanced analytics approaches. In order to address such requirements and related challenges, Cyber Physical Systems (CPS) promote the development of more intelligent, adaptable and responsiveness supervisory and control systems capable to overcome the inherent complexity and dynamics of industrial environments. In this context, this work presents an agent-based industrial CPS, where agents are endowed with data analysis capabilities for distributed, collaborative and adaptive process supervision and control. Additionally, to address the different industrial levels’ requirements, this work combines two main data analysis scopes: at operational level, applying distributed data stream analysis for rapid response monitoring and control, and at supervisory level, applying big data analysis for decision-making, planning and optimization. Some experiments have been performed in the context of an electric micro grid where agents were able to perform distributed data analysis to predict the renewable energy production.info:eu-repo/semantics/publishedVersio

A holonic multi-agent methodology to design sustainable intelligent manufacturing control systems

[EN] The urgent need for sustainable development is imposing radical changes in the way manufacturing systems are designed and implemented. The overall sustainability in industrial activities of manufacturing companies must be achieved at the same time that they face unprecedented levels of global competition. Therefore, there is a well-known need for tools and methods that can support the design and implementation of these systems in an effective way. This paper proposes an engineering method that helps researchers to design sustainable intelligent manufacturing systems. The approach is focused on the identification of the manufacturing components and the design and integration of sustainability-oriented mechanisms in the system specification, providing specific development guidelines and tools with built-in support for sustainable features. Besides, a set of case studies is presented in order to assess the proposed method.This research was supported by research projects TIN2015-65515-C4-1-R and TIN2016-80856-R from the Spanish government. The authors would like to acknowledge T. Bonte for her contribution to the NetLogo simulator of the AIP PRIMECA cell.Giret Boggino, AS.; Trentesaux, D.; Salido Gregorio, MÁ.; Garcia, E.; Adam, E. (2017). A holonic multi-agent methodology to design sustainable intelligent manufacturing control systems. Journal of Cleaner Production. 167(1):1370-1386. https://doi.org/10.1016/j.jclepro.2017.03.079S13701386167

Special Session on Industry 4.0

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A Holonic Model Of System For The Resolution Of Incidents In The Software Engineering Projects

The need of automation in the resolution of the incidents that arise in the different phases of the software engineering projects, the desire of to manage the knowledge about how to solve an incident, the high specialization that appears in the different sub-domains of knowledge (security, networking, etc.), not only at individuals' level but also at organizations' one and the high rate of changes in the IT staffs, lead us to propose a model of a system for the resolution of the incidents before mentioned, based on the concepts of holon and informon

An approach for characterizing the operating modes in dynamic hybrid control architectures

Nowadays, manufacturing control system faces the challenge of featuring optimal and reactive mechanisms to respond to volatile environments. In automation domain, hybrid control architectures solve these requirements as it allows coupling predictive/proactive and reactive techniques in manufacturing operations. However, to include dynamic coupling features, it is necessary to characterize the possible new operating modes and visualize its potential when a switching is needed. This paper presents an approach to characterize the operating modes of dynamic hybrid control architectures to support the dynamic switching process. The results, obtained through a simulation in a multi agent platform of flexible manufacturing systems, showed the interest of our approach in terms of including the characterization of operating modes as decisional criteria towards a system switching.info:eu-repo/semantics/publishedVersio

New Shop Floor Control Approaches for Virtual Enterprises

The virtual enterprise paradigm seems a fit response to face market instability and the volatile nature of business opportunities increasing enterprise’s interest in similar forms of networked organisations. The dynamic environment of a virtual enterprise requires that partners in the consortium own reconfigurable shop floors. This paper presents new approaches to shop floor control that meet the requirements of the new industrial paradigms and argues on work re-organization at shop floor level.virtual enterprise; networked organisations