Sonar sensor interpretation for ectogeneous robots

We have developed four generations of sonar scanning systems to automatically interpret surrounding environment. The first two are stationary 3D air-coupled ultrasound scanning systems and the last two are packaged as sensor heads for mobile robots. Template matching analysis is applied to distinguish simple indoor objects. It is conducted by comparing the tested echo with the reference echoes. Important features are then extracted and drawn in the phase plane. The computer then analyzes them and gives the best choices of the tested echoes automatically. For cylindrical objects outside, an algorithm has been presented to distinguish trees from smooth circular poles based on analysis of backscattered sonar echoes. The echo data is acquired by a mobile robot which has a 3D air-coupled ultrasound scanning system packaged as the sensor head. Four major steps are conducted. The final Average Asymmetry-Average Squared Euclidean Distance phase plane is segmented to tell a tree from a pole by the location of the data points for the objects interested. For extended objects outside, we successfully distinguished seven objects in the campus by taking a sequence scans along each object, obtaining the corresponding backscatter vs. scan angle plots, forming deformable template matching, extracting interesting feature vectors and then categorizing them in a hyper-plane. We have also successfully taught the robot to distinguish three pairs of objects outside. Multiple scans are conducted at different distances. A two-step feature extraction is conducted based on the amplitude vs. scan angle plots. The final Slope1 vs. Slope2 phase plane not only separates the rectangular objects from the corresponding cylindrical

Structural health monitoring of offshore wind turbines: A review through the Statistical Pattern Recognition Paradigm

Offshore Wind has become the most profitable renewable energy source due to the remarkable development it has experienced in Europe over the last decade. In this paper, a review of Structural Health Monitoring Systems (SHMS) for offshore wind turbines (OWT) has been carried out considering the topic as a Statistical Pattern Recognition problem. Therefore, each one of the stages of this paradigm has been reviewed focusing on OWT application. These stages are: Operational Evaluation; Data Acquisition, Normalization and Cleansing; Feature Extraction and Information Condensation; and Statistical Model Development. It is expected that optimizing each stage, SHMS can contribute to the development of efficient Condition-Based Maintenance Strategies. Optimizing this strategy will help reduce labor costs of OWTs׳ inspection, avoid unnecessary maintenance, identify design weaknesses before failure, improve the availability of power production while preventing wind turbines׳ overloading, therefore, maximizing the investments׳ return. In the forthcoming years, a growing interest in SHM technologies for OWT is expected, enhancing the potential of offshore wind farm deployments further offshore. Increasing efficiency in operational management will contribute towards achieving UK׳s 2020 and 2050 targets, through ultimately reducing the Levelised Cost of Energy (LCOE)

Intelligent manipulation technique for multi-branch robotic systems

New analytical development in kinematics planning is reported. The INtelligent KInematics Planner (INKIP) consists of the kinematics spline theory and the adaptive logic annealing process. Also, a novel framework of robot learning mechanism is introduced. The FUzzy LOgic Self Organized Neural Networks (FULOSONN) integrates fuzzy logic in commands, control, searching, and reasoning, the embedded expert system for nominal robotics knowledge implementation, and the self organized neural networks for the dynamic knowledge evolutionary process. Progress on the mechanical construction of SRA Advanced Robotic System (SRAARS) and the real time robot vision system is also reported. A decision was made to incorporate the Local Area Network (LAN) technology in the overall communication system

Sensory processing and world modeling for an active ranging device

In this project, we studied world modeling and sensory processing for laser range data. World Model data representation and operation were defined. Sensory processing algorithms for point processing and linear feature detection were designed and implemented. The interface between world modeling and sensory processing in the Servo and Primitive levels was investigated and implemented. In the primitive level, linear features detectors for edges were also implemented, analyzed and compared. The existing world model representations is surveyed. Also presented is the design and implementation of the Y-frame model, a hierarchical world model. The interfaces between the world model module and the sensory processing module are discussed as well as the linear feature detectors that were designed and implemented

Proceedings of the 4th field robot event 2006, Stuttgart/Hohenheim, Germany, 23-24th June 2006

Zeer uitgebreid verslag van het 4e Fieldrobotevent, dat gehouden werd op 23 en 24 juni 2006 in Stuttgart/Hohenhei

Characteristics of ultrasonic ranging sensors in an underground environment

"Ultrasonic ranging sensors are inexpensive, have no moving parts, have no lenses to clean, are normally small and unobtrusive, and can measure distances through moderate amounts of dust, smoke, and humidity, so they are well suited to underground mines. In the work reported here, conducted by the U.S. Bureau of Mines, researchers tested ultrasonic ranging sensors for their abiity to define rib line features for computer-aided navigation of underground mine mobile equipment.The investigation began with laboratory tests of field of view, angle of incidence, intersensor variation, and ranging accuracy of the individual rangers in a ring array produced by Denning Robotics of Wilmington, MA. The results showed that the sensors have good accuracy and low variability. Additional experiments at AMAX's Henderson Mine showed the sensors could accurately and reliably measure the distance to mine features, including convex and concave corners and rib intersections. The results showed that when used properly, the ranger data are accurate enough for reliable mine vehicle navigation. When used incorrectly, ultrasonic rangers do not provide the anticipated data. Therefore, this report explains the principles of ultrasonic range measurement, describes the ranger's strenghts and weaknesses, and explains proper ranger use and data analysis." - NIOSHTIC-2NIOSHTIC no. 1000318

Design and Development of Sensor Integrated Robotic Hand

Most of the automated systems using robots as agents do use few sensors according to the need. However, there are situations where the tasks carried out by the end-effector, or for that matter by the robot hand needs multiple sensors. The hand, to make the best use of these sensors, and behave autonomously, requires a set of appropriate types of sensors which could be integrated in proper manners. The present research work aims at developing a sensor integrated robot hand that can collect information related to the assigned tasks, assimilate there correctly and then do task action as appropriate. The process of development involves selection of sensors of right types and of right specification, locating then at proper places in the hand, checking their functionality individually and calibrating them for the envisaged process. Since the sensors need to be integrated so that they perform in the desired manner collectively, an integration platform is created using NI PXIe-1082. A set of algorithm is developed for achieving the integrated model. The entire process is first modelled and simulated off line for possible modification in order to ensure that all the sensors do contribute towards the autonomy of the hand for desired activity. This work also involves design of a two-fingered gripper. The design is made in such a way that it is capable of carrying out the desired tasks and can accommodate all the sensors within its fold. The developed sensor integrated hand has been put to work and its performance test has been carried out. This hand can be very useful for part assembly work in industries for any shape of part with a limit on the size of the part in mind. The broad aim is to design, model simulate and develop an advanced robotic hand. Sensors for pick up contacts pressure, force, torque, position, surface profile shape using suitable sensing elements in a robot hand are to be introduced. The hand is a complex structure with large number of degrees of freedom and has multiple sensing capabilities apart from the associated sensing assistance from other organs. The present work is envisaged to add multiple sensors to a two-fingered robotic hand having motion capabilities and constraints similar to the human hand. There has been a good amount of research and development in this field during the last two decades a lot remains to be explored and achieved. The objective of the proposed work is to design, simulate and develop a sensor integrated robotic hand. Its potential applications can be proposed for industrial environments and in healthcare field. The industrial applications include electronic assembly tasks, lighter inspection tasks, etc. Application in healthcare could be in the areas of rehabilitation and assistive techniques. The work also aims to establish the requirement of the robotic hand for the target application areas, to identify the suitable kinds and model of sensors that can be integrated on hand control system. Functioning of motors in the robotic hand and integration of appropriate sensors for the desired motion is explained for the control of the various elements of the hand. Additional sensors, capable of collecting external information and information about the object for manipulation is explored. Processes are designed using various software and hardware tools such as mathematical computation MATLAB, OpenCV library and LabVIEW 2013 DAQ system as applicable, validated theoretically and finally implemented to develop an intelligent robotic hand. The multiple smart sensors are installed on a standard six degree-of-freedom industrial robot KAWASAKI RS06L articulated manipulator, with the two-finger pneumatic SHUNK robotic hand or designed prototype and robot control programs are integrated in such a manner that allows easy application of grasping in an industrial pick-and-place operation where the characteristics of the object can vary or are unknown. The effectiveness of the actual recommended structure is usually proven simply by experiments using calibration involving sensors and manipulator. The dissertation concludes with a summary of the contribution and the scope of further work

Sensor Fusion and Process Monitoring for Ultrasonic Welding of Lithium-ion Batteries.

Ultrasonic metal welding is used for joining lithium-ion batteries of electric vehicles. The quality of the joints is essential to the performance of the entire battery pack. Hence, the ultrasonic welding process that creates the joints must be equipped with online sensing and real-time process monitoring systems. This would help ensure the process to be operated under the normal condition and quickly address quality-related issues. For this purpose, this dissertation develops methods in process monitoring and fault diagnosis using online sensing signals for ultrasonic metal welding. The first part of this dissertation develops a monitoring algorithm that targets near-zero misdetection by integrating univariate control charts and a multivariate control chart using the Mahalanobis distance. The proposed algorithm is capable of monitoring non-normal multivariate observations with adjustable control limits to achieve a near-zero misdetection rate while keeping a low false alarm rate. The proposed algorithm proves to be effective in achieving near-zero misdetection in process monitoring in ultrasonic welding processes. The second part of the dissertation develops a wavelet-based profile monitoring method that is capable of making decisions within a welding cycle and guiding real-time process adjustments. The proposed within-cycle monitoring technique integrates real-time monitoring and within-cycle control opportunity for defect prevention. The optimal decision point for achieving the most benefit in defect prevention is determined through the formulation of an optimization problem. The effectiveness of the proposed method is validated and demonstrated by simulations and case studies. The third part of this dissertation develops a method for effective monitoring and diagnosis of multi-sensor heterogeneous profile data based on multilinear discriminant analysis. The proposed method operates directly on the multi-stream profiles and then extracts uncorrelated discriminative features through tensor-to-vector projection, and thus preserving the interrelationship of different sensors. The extracted features are then fed into classifiers to detect faulty operations and recognize fault types. The research presented in this dissertation can be applied to general discrete cyclic manufacturing processes that have online sensing and control capabilities. The results of this dissertation are also applicable or expandable to mission-critical applications when improving product quality and preventing defects are of high interests.PhDIndustrial and Operations EngineeringUniversity of Michigan, Horace H. Rackham School of Graduate Studieshttp://deepblue.lib.umich.edu/bitstream/2027.42/113405/1/graceguo_1.pd

Use of Pattern Classification Algorithms to Interpret Passive and Active Data Streams from a Walking-Speed Robotic Sensor Platform

In order to perform useful tasks for us, robots must have the ability to notice, recognize, and respond to objects and events in their environment. This requires the acquisition and synthesis of information from a variety of sensors. Here we investigate the performance of a number of sensor modalities in an unstructured outdoor environment, including the Microsoft Kinect, thermal infrared camera, and coffee can radar. Special attention is given to acoustic echolocation measurements of approaching vehicles, where an acoustic parametric array propagates an audible signal to the oncoming target and the Kinect microphone array records the reflected backscattered signal. Although useful information about the target is hidden inside the noisy time domain measurements, the Dynamic Wavelet Fingerprint process (DWFP) is used to create a time-frequency representation of the data. A small-dimensional feature vector is created for each measurement using an intelligent feature selection process for use in statistical pattern classification routines. Using our experimentally measured data from real vehicles at 50 m, this process is able to correctly classify vehicles into one of five classes with 94% accuracy. Fully three-dimensional simulations allow us to study the nonlinear beam propagation and interaction with real-world targets to improve classification results