Engineering framework for service-oriented automation systems

Tese de doutoramento. Engenharia Informática. Universidade do Porto. Faculdade de Engenharia. 201

Automating Virtualization of Machinery for enabling efficient Virtual Engineering Methods

Virtual engineering as a new working method in product development should make it much easier to validate the development progress and facilitate team communication. Work steps are brought forward and start with the virtual components instead of real ones. To validate mechanical and electrical CAD as well as programming, automated virtualization systems should create the virtual twin of the machine at the push of a button. For this purpose, generic intelligence is added to enable complex interactive virtual models that can be used for training, monitoring and many other applications. Advanced applications are for example training and support applications, especially in combination with augmented reality and remote collaboration. We propose a system that combines virtual reality, virtual engineering and artificial intelligence methods for the product development process. Geometry analysis algorithms are used to process mechanical CAD data and thus, for example, to automatically parameterize kinematic simulations. In combination with electrical CAD data and the simulations of electric circuits as well as the original machine program allow simulating the behavior of the machine and the user interaction with it. This article will describe the virtualization method in detail and present various use-cases in special machine construction. It will also propose a novel method to use causal discovery in complex machine simulations

Web service control of component-based agile manufacturing systems

Current global business competition has resulted in significant challenges for manufacturing and production sectors focused on shorter product lifecyc1es, more diverse and customized products as well as cost pressures from competitors and customers. To remain competitive, manufacturers, particularly in automotive industry, require the next generation of manufacturing paradigms supporting flexible and reconfigurable production systems that allow quick system changeovers for various types of products. In addition, closer integration of shop floor and business systems is required as indicated by the research efforts in investigating "Agile and Collaborative Manufacturing Systems" in supporting the production unit throughout the manufacturing lifecycles. The integration of a business enterprise with its shop-floor and lifecycle supply partners is currently only achieved through complex proprietary solutions due to differences in technology, particularly between automation and business systems. The situation is further complicated by the diverse types of automation control devices employed. Recently, the emerging technology of Service Oriented Architecture's (SOA's) and Web Services (WS) has been demonstrated and proved successful in linking business applications. The adoption of this Web Services approach at the automation level, that would enable a seamless integration of business enterprise and a shop-floor system, is an active research topic within the automotive domain. If successful, reconfigurable automation systems formed by a network of collaborative autonomous and open control platform in distributed, loosely coupled manufacturing environment can be realized through a unifying platform of WS interfaces for devices communication. The adoption of SOA- Web Services on embedded automation devices can be achieved employing Device Profile for Web Services (DPWS) protocols which encapsulate device control functionality as provided services (e.g. device I/O operation, device state notification, device discovery) and business application interfaces into physical control components of machining automation. This novel approach supports the possibility of integrating pervasive enterprise applications through unifying Web Services interfaces and neutral Simple Object Access Protocol (SOAP) message communication between control systems and business applications over standard Ethernet-Local Area Networks (LAN's). In addition, the re-configurability of the automation system is enhanced via the utilisation of Web Services throughout an automated control, build, installation, test, maintenance and reuse system lifecycle via device self-discovery provided by the DPWS protocol...cont'd

Industrial automation based on cyber-physical systems technologies: Prototype implementations and challenges

Cyber-Physical Systems (CPS) is an emergent approach that focuses on the integration of computational applications with physical devices, being designed as a network of interacting cyber and physical elements. CPS control and monitor real-world physical infrastructures and thus is starting having a high impact in industrial automation. As such design, implementation and operation of CPS and management of the resulting automation infrastructure is of key importance for the industry. In this work, an overview of key aspects of industrial CPS, their technologies and emerging directions, as well as challenges for their implementation is presented. Based on the hands-on experiences gathered from four European innovation projects over the last decade (i.e. SOCRADES, IMC-AESOP, GRACE and ARUM), a key challenges have been identified and a prioritization and timeline are pointed out with the aim to increase Technology Readiness Levels and lead to their usage in industrial automation environments.The authors would like to thank for their support the European Commission, and the partners of the EU FP6 SOCRADES (www.socrades.net), EU FP7 GRACE (www.grace-project.org), EU FP7 IMC-AESOP (www.imc-aesop.eu) and EU FP7 ARUM (www.arum-project.eu) projects, for their fruitful support and discussions.info:eu-repo/semantics/publishedVersio

Ontology-Based Data Integration in Multi-Disciplinary Engineering Environments: A Review

Today's industrial production plants are complex mechatronic systems. In the course of the production plant lifecycle, engineers from a variety of disciplines (e.g., mechanics, electronics, automation) need to collaborate in multi-disciplinary settings that are characterized by heterogeneity in terminology, methods, and tools. This collaboration yields a variety of engineering artifacts that need to be linked and integrated, which on the technical level is reflected in the need to integrate heterogeneous data. Semantic Web technologies, in particular ontologybased data integration (OBDI), are promising to tackle this challenge that has attracted strong interest from the engineering research community. This interest has resulted in a growing body of literature that is dispersed across the Semantic Web and Automation System Engineering research communities and has not been systematically reviewed so far. We address this gap with a survey reflecting on OBDI applications in the context of Multi-Disciplinary Engineering Environment (MDEE). To this end, we analyze and compare 23 OBDI applications from both the Semantic Web and the Automation System Engineering research communities. Based on this analysis, we (i) categorize OBDI variants used in MDEE, (ii) identify key problem context characteristics, (iii) compare strengths and limitations of OBDI variants as a function of problem context, and (iv) provide recommendation guidelines for the selection of OBDI variants and technologies for OBDI in MDEE

An approach for an architecture to embodied procedural reasoning

Some research in intelligent manufacturing systems summarizes the importance of developing new methods and techniques that should be more knowledge intensive, applied at the level of embedded devices. To bring a solution for this demand we propose an embedded architecture for micro-controllers based on the hypothesis is it possible to introduce intelligence in microcontrollers by applying some solutions from the area of Multiagent Systems and in particular Belief-Desires-Intentions (BDI) agents to model intelligent computational units that are physically embedded in the world. This approach was first formulated by Deepak Kumar and it is adopted as the basis of our research. This research is focused in the development of a BDI architecture which could provide flexible reasoning capabilities wich can cope with complicated tasks executed by an embodied system. The intelligent part is based in procedural reasoning -Belief, Desires and Intentions- (BDI).Postprint (published version

Safe-guarded multi-agent control for mechatronic systems: implementation framework and design patterns

This thesis addresses two issues: (i) developing an implementation framework for Multi-Agent Control Systems (MACS); and (ii) developing a pattern-based safe-guarded MACS design method.\ud \ud The Multi-Agent Controller Implementation Framework (MACIF), developed by Van Breemen (2001), is selected as the starting point because of its capability to produce MACS for solving complex control problems with two useful features:\ud • MACS is hierarchically structured in terms of a coordinated group of elementary and/or composite controller-agents;\ud • MACS has an open architecture such that controller-agents can be added, modified or removed without redesigning and/or reprogramming the remaining part of the MACS