Generalised model for heteroazeotropic batch distillation with variable decanter hold-up

A general model of batch heteroazeotropic distillation is proposed. Both liquid phases present in the decanter can be refluxed or withdrawn as distillate, their hold-up can be increased, decreased or kept constant, as well. By assuming maximal separation, that is, that the composition of the condensate always equals to that of the heteroazeotrope, the still path equation was derived. The still path directions are determined for all the 16 possible operational policies. It is possible to steer the still path in a desired direction by changing the operational parameters, which allows the recovery of a pure component in the still. The still path directions are validated by rigorous simulations for three policies not published yet using the mixture water – formaldehyde – propyl formate. From the 16 operational policies, 11 can be considered as useful in practice. To demonstrate the advantage of using a non-traditional policy, the separation of the mixture aniline – ethylene glycol – water was investigated, as well. By using a non-traditional operational policy with hold-up reduction in the decanter a higher purity of ethylene glycol was obtained in the still

Heterogeneous Batch Distillation Processes: Real System Optimisation

In this paper, optimisation of batch distillation processes is considered. It deals with real systems with rigorous simulation of the processes through the resolution full MESH differential algebraic equations. Specific software architecture is developed, based on the BatchColumn® simulator and on both SQP and GA numerical algorithms, and is able to optimise sequential batch columns as long as the column transitions are set. The efficiency of the proposed optimisation tool is illustrated by two case studies. The first one concerns heterogeneous batch solvent recovery in a single distillation column and shows that significant economical gains are obtained along with improved process conditions. Case two concerns the optimisation of two sequential homogeneous batch distillation columns and demonstrates the capacity to optimize several sequential dynamic different processes. For such multiobjective complex problems, GA is preferred to SQP that is able to improve specific GA solutions

Separation of n-hexane - ethyl acetate mixture by azeotropic batch distillation with heterogeneous entrainers

In this article, a systematic study of the separation of the n-hexane - ethyl acetate mixture with an entrainer by heterogeneous azeotropic batch distillation is performed. Based upon the thermodynamic behaviour of the ternary mixtures, potential entrainers partially miscible with one or two original azeotropic components are chosen. In all cases, the entrainer adds a heterogeneous binary or ternary azeotrope that is the lowest boiling point in the ternary diagram. Therefore, it leaves the column by the overhead stream which is subcooled to get two liquid phases in the decanter. The phase with the highest amount of the original component is removed as distillate product whereas the entrainer – rich phase is continuously refluxed to the column. Considering methanol, acetonitrile, water and nitromethane as heterogeneous entrainers, screening was performed based on the composition of the unstable heteroazeotropic mixture, the ratio of both liquid phases in the condensed top vapour and the purity of the distillate product determined by the liquid – liquid envelope at the decanter temperature. The process feasibility analysis is validated by using rigorous simulation with the batch process simulator ProSimBatch. Simulation results are then corroborated in a bench experimental column for the selected entrainer, showing several advantages of heterogeneous batch distillation compared to homogeneous systems

Simulation of a new Pressure Swing Batch Distillation System

The operation and performance of a new pressure swing batch distillation configuration is investigated by rigorous simulation calculations. A maximum boiling point azeotrope is separated in a double column batch rectifier. We study the influence of the main operational parameters and determine the optimal value of these parameters. The calculation results are presented for the mixture water (A) – ethylene-diamine (B)

New column configurations for pressure swing batch distillation II. Rigorous simulation calculations

The pressure swing distillation in different batch column configurations is investigated by rigorous simulation calculations. The calculations are made by a professional flow-sheet simulator for the separation of a minimum (ethanol–toluene) and a maximum boiling (water– ethylene-diamine) azeotropic mixture. Besides studying the well known configurations (rectifier, stripper) we also investigate two novel configurations such as double column batch rectifier and double column batch stripper. The alternate application of a batch rectifier and a batch stripper is also studied. The different column configurations are compared

Optimal operational policies in batch distillation

Imperial Users onl

New column configurations for pressure swing batch distillation I. Feasibility Studies

The feasibility of the pressure swing distillation in different batch column configurations is investigated. The method is based on the assumption of maximal separation. Besides studying the well known batch configurations (rectifier, stripper, middle vessel column) we also suggest two novel configurations such as double column batch rectifier and double column batch stripper. We also study the alternate application of a rectifier and a stripper

Feasibility of extractive distillation process variants in batch rectifier column

A systematic comparison is presented about the separation tasks of azeotropic and close-boiling mixtures applying batch extractive distillation (BED) in rectifier. All the eight possible mixture types with at most a single azeotrope (minimum and maximum boiling azeotropes with heavy, light, and intermediate boiling entrainers; and close boiling mixtures with heavy and light entrainers) are compared. The main results of the feasibility studies on the hitherto unpublished cases are presented. All the cases are feasible in batch rectifier, applying BED. The operation steps are determined by the relative position of the azeotropic composition and entrainer in bubble point ranking. The main limiting parameters (F/V, N, Epremix) are also determined by the mentioned relative position; only the existence of maximum number of stages in the rectifying section is determined by the type of the azeotrope. Use of residue curves maps (RCMs) for predicting feasibility is not generally satisfactory, but profiles maps can be used instead. Studying only the total reflux case can be misleading, and should be treated with great care. The theoretical results of separation variants applying intermediate boiling entrainer were proved experimentally

New extractive configuration separating azeotropic mixture in semi-batch way

A new variant of batch extractive distillation, the so-called inverse-fed batch extractive distillation is presented. The total amount of the entrainer is pre-loaded to the boiler, and the mixture charge to be separated is continuously fed to the column in this novel configuration. The feasibility study of conventional extractive distillation was extended and a thorough study was performed to separate a maximum boiling azeotrope with intermediate boiling entrainer. The new configuration was found more efficient than the conventional one. The results of the feasibility study was validated and completed with a sensitivity analysis performed with commercial simulator software

Extractive distillation: recent advances in operation strategies

Extractive distillation is one of the efficient techniques for separating azeotropic and low-relativevolatility mixtures in various chemical industries. This paper first provides an overview of thermodynamic insight covering residue curve map analysis, the application of univolatility and unidistribution curves, and thermodynamic feasibility study. The pinch-point analysis method combining bifurcation shortcut presents another branch of study, and several achievements have been realized by the identification of possible product cut under the following key parameters: reflux ratio, reboil ratio, and entrainer-feed flow rate ratio. Process operation policies and strategy concerning batch extractive distillation processes are summarized in four operation steps. Several configurations and technological alternatives can be used when extractive distillation processes take place in a continuous or batch column, depending on the strategy selected for the recycle streams and for the main azeotropic feeds