Terrestrial and Micro-Gravity Studies in Electrohydrodynamic Conduction-Driven Heat Transport Systems

Electrohydrodynamic (EHD) phenomena involve the interaction between electrical and flow fields in a dielectric fluid medium. In EHD conduction, the electric field causes an imbalance in the dissociation-recombination reaction of neutral electrolytic species, generating free space charges which are redistributed to the vicinity of the electrodes. Proper asymmetric design of the electrodes generates net axial flow motion, pumping the fluid. EHD conduction pumps can be used as the sole driving mechanism for small-scale heat transport systems because they have a simple electrode design, which allows them to be fabricated in exceedingly compact form (down to micro-scale). EHD conduction is also an effective technique to pump a thin liquid film. However, before specific applications in terrestrial and micro-gravity thermal management can be developed, a better understanding of the interaction between electrical and flow fields with and without phase-change and in the presence and absence of gravity is needed. With the above motivation in mind, detailed experimental work in EHD conduction-driven single- and two-phase flow is carried out. Two major experiments are conducted both terrestrially and on board a variable gravity parabolic flight. Fundamental behavior and performance evaluation of these electrically driven heat transport systems in the respective environments are studied. The first major experiment involves a meso-scale, single-phase liquid EHD conduction pump which is used to drive a heat transport system in the presence and absence of gravity. The terrestrial results include fundamental observations of the interaction between two-phase flow pressure drop and EHD pump net pressure generation in meso-scale and short-term/long-term, single- and two-phase flow performance evaluation. The parabolic flight results show operation of a meso-scale EHD conduction-driven heat transport system for the first time in microgravity. The second major experiment involves liquid film flow boiling driven by EHD conduction in the presence and absence of gravity. The terrestrial experiments investigate electro-wetting of the boiling surface by EHD conduction pumping of liquid film, resulting in enhanced heat transfer. Further research to analyze the effects on the entire liquid film flow boiling regime is conducted through experiments involving nanofiber-enhanced heater surfaces and dielectrophoretic force. In the absence of gravity, the EHD-driven liquid film flow boiling process is studied for the first time and valuable new insights are gained. It is shown that the process can be sustained in micro-gravity by EHD conduction and this lays the foundation for future experimental research in electrically driven liquid film flow boiling. The understanding gained from these experiments also provides the framework for unique and novel heat transport systems for a wide range of applications in different scales in terrestrial and microgravity conditions

A study of nucleate boiling and critical heat flux with EHD enhancement

The paper describes results from an experimental and theoretical study of the effect of an electric field on nucleate boiling and the critical heat flux (CHF) in pool boiling of R123 at atmospheric pressure on a horizontal wall with a smooth surface. Two designs of electrode (parallel rods and wire mesh) were used. The experimental data exhibit some differences from the data obtained by other researchers in similar experiments on a wall with a different surface finish and with a slightly different design of wire mesh electrode. The hydrodynamic model for EHD enhancement of CHF cannot reconcile the differences. A theoretical model has been developed for the growth of a single vapour bubble on a superheated wall in an electric field, leading to a numerical simulation based on the level-set method. The model includes matching of sub-models for the micro- and macro- regions, conduction in the wall, distortion of the electric field by the bubble, the temperature dependence of electrical properties and free-charge generation. In the present form of the model, some of these effects are realised in an approximate form. The capability to investigate dry-spot formation and wall temperature changes that might lead to CHF has been demonstrated

Micro- and Nano-Scale Electrically Driven Two-Phase Thermal Management

This presentation discusses ground based proof of concept hardware under development at NASA GSFC to address high heat flux thermal management in silicon substrates. The goal is to develop proof of concept hardware for space flight validation. The space flight hardware will provide gravity insensitive thermal management for electronics applications such as transmit receive modules that are severely limited by thermal concerns

Development of Advanced Spacecraft Thermal Subsystems

This presentation discusses ground based proof of concept hardware under development at NASA GSFC to address high heat flux thermal management in silicon substrates and embedded thermal management systems. The goal is to develop proof of concept hardware for space flight validation. The space flight hardware will provide gravity insensitive thermal management for electronics applications such as transmit/receive modules that are severely limited by thermal concerns

Electrohydrodynamic Enhancement of Heat Transfer and Mass Transport in Gaseous Media, Bulk Dielectric Liquids and Dielectric Thin Liquid Films

Controlling transport phenomena in liquid and gaseous media through electrostatic forces has brought new important scientific and industrial applications. Although numerous EHD applications have been explored and extensively studied so far, the fast-growing technologies, mainly in the semiconductor industry, introduce new challenges and demands. These challenges require enhancement of heat transfer and mass transport in small scales (sometimes in molecular scales) to remove highly concentrated heat fluxes from reduced size devices. Electric field induced flows, or electrohydrodynamics (EHD), have shown promise in both macro and micro-scale devices. Several existing problems in EHD heat transfer enhancements were investigated in this thesis. Enhancement of natural convection heat transfer through corona discharge from an isothermal horizontal cylindrical tube at low Rayleigh numbers was studied experimentally and numerically. Due to the lack of knowledge about local heat transfer enhancements, Mach-Zehnder Interferometer (MZI) was used for thermal boundary layer visualization. For the first time, local Nusselt numbers were extracted from the interferograms at different applied voltages by mapping the hydrodynamic and thermal field results from numerical analysis into the thermal boundary layer visualizations and local heat transfer results. A novel EHD conduction micropump with electrode separations less than 300 µm was fabricated and investigated experimentally. By scaling down the pump, the operating voltage was reduced one order of magnitude with respect to macro-scale pumps. The pumping mechanism in small-scales was explored through a numerical analysis. The measured static pressure generations at different applied voltages were predicted numerically. A new electrostatically-assisted technique for spreading of a dielectric liquid film over a metallic substrate was proposed. The mechanism of the spreading was explained through several systematic experiments and a simplified theoretical model. The theoretical model was based on an analogy between the Stefan’s problem and current problem. The spreading law was predicted by the theoretical approach and compared with the experimental results. Since the charge transport mechanism across the film depends on the thickness of the film, by continuing the corona discharge exposure, the liquid film becomes thinner and thinner and both hydrodynamic and charge transport mechanisms show a cross-over and causes different regimes of spreading. Four different regimes of spreading were identified. For the first time, an electrostatically accelerated molecular film (precursor film) was reported. The concept of spreading and interfacial pressure produced by a corona discharge was applied to control an impacting dielectric droplet on non-wetting substrate. For the first time, the retraction phase of the impact process was actively suppressed at moderate corona discharge voltages. At higher corona discharge strengths, not only was the retraction inhibited but also the spreading phase continued as if the surface was a wetting surface

In-depth description of Electrohydrodynamic conduction pumping of dielectric liquids: physical model and regime analysis

In this work, we discuss the fundamental aspects of Electrohydrodynamic (EHD) conduction pumping of dielectric liquids. We build a mathematical model of conduction pumping that can be applied to all sizes, down to microsized pumps. In order to do this, we discuss the relevance of the Electrical Double Layer (EDL) that appears naturally on nonmetallic substrates. In the process, we identify a new dimensionless parameter related to the value of the zeta potential of the substrate-liquid pair, which quantifies the influence of these EDLs on the performance of the pump. This parameter also describes the transition from EHD conduction pumping to electro-osmosis. We also discuss in detail the two limiting working regimes in EHD conduction pumping: ohmic and saturation. We introduce a new dimensionless parameter, accounting for the electric field enhanced dissociation that, along with the conduction number, allows us to identify in which regime the pump operates.Ministerio de Ciencia, Innovación y Universidades PGC2018-099217-B-I0

Electrically Driven Thermal Management: Flight Validation, Experiment Development, Future Technologies

Electrically Driven Thermal Management is an active research and technology development initiative incorporating ISS technology flight demonstrations (STP-H5), development of Microgravity Science Glovebox (MSG) flight experiment, and laboratory-based investigations of electrically based thermal management techniques. The program targets integrated thermal management for future generations of RF electronics and power electronic devices. This presentation reviews four program elements: i.) results from the Electrohydrodynamic (EHD) Long Term Flight Demonstration launched in February 2017 ii.) development of the Electrically Driven Liquid Film Boiling Experiment iii.) two University based research efforts iv.) development of Oscillating Heat Pipe evaluation at Goddard Space Flight Center

Priorities for Microgravity Fluid Physics Research and An Overview of Gravity-Dependent Complex Fluids Research

No abstract availabl

Experimental Study of Flexible Electrohydrodynamic Conduction Pumping

This paper presents the design and performance characteristics of a flexible EHD conduction pumping technology. The flow generated by flexible EHD conduction pumps is measured on a flat-plane and in various configurations. The results show that the flexible EHD conduction pumps are capable of generating significant flow rates in macro and meso-scales by inserting them into the desired setups. Unlike mechanical pumps, flexible EHD conduction pumps are lightweight and can flex into complex geometries. Additionally, EHD conduction pumps can be scaled to the micro-scale unlike mechanical pumps. This technology shows potential for use in a wide range of applications, including thermal control of flexible electronics, cooling of high power electrical systems, and actuators for soft robotics

Electric field enhancement of pool boiling of dielectric fluids on pillar-structured surfaces: A lattice Boltzmann study

In this paper, by using a phase-change lattice Boltzmann (LB) model coupled with an electric field model, we numerically investigate the performance and enhancement mechanism of pool boiling of dielectric fluids on pillar-structured surfaces under an electric field. The numerical investigation reveals that applying an electric field causes both positive and negative influences on the pool boiling of dielectric fluids on pillar-structured surfaces. It is found that, under the action of an electric field, the electric force prevents the bubbles nucleated in the channels from crossing the edges of the pillar tops. On the one hand, such an effect results in the bubble coalescence in the channels and blocks the paths of liquid supply for the channels, which leads to the deterioration of pool boiling in the medium-superheat regime. On the other hand, it prevents the coalescence between the bubbles in the channels and those on the pillar tops, which suppresses the formation of a continuous vapor film and therefore delays the occurrence of boiling crisis. Meanwhile, the electric force can promote the departure of the bubbles on the pillar tops. Accordingly, the critical heat flux (CHF) can be improved. Based on the revealed mechanism, wettability-modified regions are applied to the pillar tops for further enhancing the boiling heat transfer. It is shown that the boiling performance on pillar-structured surfaces can be enhanced synergistically with the CHF being increased by imposing an electric field and the maximum heat transfer coefficient being improved by applying mixed wettability to the pillar-structured surfaces.Comment: 29 pages, 16 figure