Agent and cyber-physical system based self-organizing and self-adaptive intelligent shopfloor

The increasing demand of customized production results in huge challenges to the traditional manufacturing systems. In order to allocate resources timely according to the production requirements and to reduce disturbances, a framework for the future intelligent shopfloor is proposed in this paper. The framework consists of three primary models, namely the model of smart machine agent, the self-organizing model, and the self-adaptive model. A cyber-physical system for manufacturing shopfloor based on the multiagent technology is developed to realize the above-mentioned function models. Gray relational analysis and the hierarchy conflict resolution methods were applied to achieve the self-organizing and self-adaptive capabilities, thereby improving the reconfigurability and responsiveness of the shopfloor. A prototype system is developed, which has the adequate flexibility and robustness to configure resources and to deal with disturbances effectively. This research provides a feasible method for designing an autonomous factory with exception-handling capabilities

A framework for smart production-logistics systems based on CPS and industrial IoT

Industrial Internet of Things (IIoT) has received increasing attention from both academia and industry. However, several challenges including excessively long waiting time and a serious waste of energy still exist in the IIoT-based integration between production and logistics in job shops. To address these challenges, a framework depicting the mechanism and methodology of smart production-logistics systems is proposed to implement intelligent modeling of key manufacturing resources and investigate self-organizing configuration mechanisms. A data-driven model based on analytical target cascading is developed to implement the self-organizing configuration. A case study based on a Chinese engine manufacturer is presented to validate the feasibility and evaluate the performance of the proposed framework and the developed method. The results show that the manufacturing time and the energy consumption are reduced and the computing time is reasonable. This paper potentially enables manufacturers to deploy IIoT-based applications and improve the efficiency of production-logistics systems

Application of auto-ID in agent-based manufacturing control

Conference Theme: Soft Computing Techniques for Advanced Manufacturing and Service SystemsSession - MA-Ha Manufacturing Technologies 1: cie177hk-1A feasibility study has been established to integrate agent and auto-ID technologies in manufacturing control applications. A multi-agent system (MAS) framework for intelligent manufacturing has been established. The intelligent MAS environment attempts to exploit the potential of Auto-ID (RFID in particular) technology in manufacturing applications. The aim is to evaluate the applications of Auto-ID, especially with RFID technology, in manufacturing control. This involves the establishment of the hardware and software interfaces to enable production and process data to be recorded and written in the Auto-ID devices. Experiments are being conducted to study the working requirements and parameters of the Auto-ID devices in the shopfloor environments. Subsequently, the RFID technology is adopted in a flexible assembly cell (FAC) to evaluate the feasibility of integrating the RFID devices in a multi-agent based manufacturing control system. A MAS infrastructure for FAC control has been developed to incorporate the coordination of the RFID devices.published_or_final_versionThe 40th International Conference on Computers & Industrial Engineering (CIE40), Awaji City, Japan, 25-28 July 2010. In Proceedings of the International Conference on Computers and Industrial Engineering, 2010, p. 1-

Collaborative Systems, Operation and Task of the Manufacturing Execution Systems in the 21st Century Industry

Until the first two decades of the 21st century, as part of the Enterprise Resourse Planning (ERP), the Manufacturing Execution System (MES) and related systems have undergone development in both complexity and efficiency. In the field of production technology, there are many sources of work nowadays to get a detailed picture of the solutions offered by MES. The purpose of this article is to give a comprehensive overview of the MES solutions that currently used in industry. In addition to the general structure of the systems and Holonic MES are briefly described. Special attencion is paid to various collaborative systems that complement the MES. The additional manufacturing tools for MES is also described shematically in this article

Solving integrated process planning and scheduling problem with constraint programming

Session - Scheduling and Sequencing 3: paper no. T3D3The APIEMS 2012 Conference proceedings' website is located at http://apiems.net/conf2012/Process planning and scheduling are two important manufacturing functions which are usually performed sequentially. However, due to the uncertainties and disturbances frequently occurring in the manufacturing environment, the separately conducted process plan and shopfloor schedule may lose their optimality, becoming ineffective or even infeasible. Researchers have considered the potential of integrated process planning and scheduling (IPPS) to conduct the two manufacturing planning activities concurrently instead of sequentially. That is, to integrate process planning with dynamic shopfloor scheduling to cope with the realtimeshopfloor status. The IPPS problem is very complex and it has been regarded as an NP-hard problem. Many researchers have attempted to solve the IPPS problem with intelligent approaches such as meta-heuristics and agent-based negotiation. In this paper, a constraint programming-based approach is proposed and implemented in the IPPS problem domain. Constraint programming (CP) features great modeling capabilities to reflect complex constraints of a problem, and there is a great potential for CP to be used to solve IPPS problems. The approach is implemented and tested on the IBM ILOG platform, and experimental results show that the CP can handle the IPPS problem efficiently and effectively.published_or_final_versio

Dynamic shop floor re-scheduling approach inspired by a neuroendocrine regulation mechanism

[EN] With the development of the market globalisation trend and increasing customer orientation, many uncertainties have entered into the manufacturing context. To create an agile response to the emergence of and change in conditions, this article presents a dynamic shop floor re-scheduling approach inspired by a neuroendocrine regulation mechanism. The dynamic re-scheduling function is the result of cooperation among several autonomous bio-inspired manufacturing cells with computing power and optimisation capabilities. The dynamic re-scheduling model is designed based on hormone regulation principles to agilely respond to the frequent occurrence of unexpected disturbances at the shop floor level. The cooperation mechanisms of the dynamic re-scheduling model are described in detail, and a test bed is set up to simulate and verify the dynamic re-scheduling approach. The results verify that the proposed method is able to improve the performances and enhance the stability of a manufacturing systemThis research was sponsored by the National Natural Science Foundation of China (NSFC) under Grant No. 51175262 and No. 61105114 and the Jiangsu Province Science Foundation for Excellent Youths under Grant BK20121011. This research was also sponsored by the CASES project supported by a Marie Curie International Research Staff Exchange Scheme Fellowship within the 7th European Community Framework Programme under grant agreement No. 294931Zheng, K.; Tang, D.; Giret Boggino, AS.; Gu, W.; Wu, X. (2015). Dynamic shop floor re-scheduling approach inspired by a neuroendocrine regulation mechanism. Proceedings of the Institution of Mechanical Engineers Part B Journal of Engineering Manufacture. 229(S1):121-134. https://doi.org/10.1177/0954405414558699S121134229S1Maravelias, C. T., & Sung, C. (2009). 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Advances in Intelligent Systems and Computing, 929-936. doi:10.1007/978-3-642-31656-2_128Iwamura, K., Mayumi, N., Tanimizu, Y., & Sugimura, N. (2010). A Study on Real-time Scheduling for Holonic Manufacturing Systems - Application of Reinforcement Learning -. Service Robotics and Mechatronics, 201-204. doi:10.1007/978-1-84882-694-6_35Jana, T. K., Bairagi, B., Paul, S., Sarkar, B., & Saha, J. (2013). Dynamic schedule execution in an agent based holonic manufacturing system. Journal of Manufacturing Systems, 32(4), 801-816. doi:10.1016/j.jmsy.2013.07.004Dan, Z., Cai, L., & Zheng, L. (2009). Improved multi-agent system for the vehicle routing problem with time windows. Tsinghua Science and Technology, 14(3), 407-412. doi:10.1016/s1007-0214(09)70058-6Hsieh, F.-S. (2009). Developing cooperation mechanism for multi-agent systems with Petri nets. Engineering Applications of Artificial Intelligence, 22(4-5), 616-627. doi:10.1016/j.engappai.2009.02.006Tang, D., Gu, W., Wang, L., & Zheng, K. (2011). A neuroendocrine-inspired approach for adaptive manufacturing system control. International Journal of Production Research, 49(5), 1255-1268. doi:10.1080/00207543.2010.518734Keenan, D. M., Licinio, J., & Veldhuis, J. D. (2001). A feedback-controlled ensemble model of the stress-responsive hypothalamo-pituitary-adrenal axis. Proceedings of the National Academy of Sciences, 98(7), 4028-4033. doi:10.1073/pnas.051624198Farhy, L. S. (2004). Modeling of Oscillations in Endocrine Networks with Feedback. Numerical Computer Methods, Part E, 54-81. doi:10.1016/s0076-6879(04)84005-9Cavalieri, S., Macchi, M., & Valckenaers, P. (2003). Journal of Intelligent Manufacturing, 14(1), 43-58. doi:10.1023/a:1022287212706Leitão, P., & Restivo, F. (2008). A holonic approach to dynamic manufacturing scheduling. Robotics and Computer-Integrated Manufacturing, 24(5), 625-634. doi:10.1016/j.rcim.2007.09.005Bal, M., & Hashemipour, M. (2009). Virtual factory approach for implementation of holonic control in industrial applications: A case study in die-casting industry. Robotics and Computer-Integrated Manufacturing, 25(3), 570-581. doi:10.1016/j.rcim.2008.03.020Leitao P. An agile and adaptive holonic architecture for manufacturing control. PhD Thesis, University of Porto, Porto, 2004

A deployment-friendly decentralized scheduling approach for cooperative multi-agent systems in production systems

Abstract Decentralized control paradigms are becoming more and more attractive in an ever-changing commercial environment, where there is a strong trend towards smaller production lot sizes. Whereas centralized scheduling might find a global throughput optimum (even at high computational and implementation cost), decentralized scheduling decisions in a multi-agent system are much more manageable and agents are more robust to handle any interruptions that might take place on the production floor. Compared to a centralised architecture, the development, testing and commissioning is definitely more complex, as it requires the availability of the physical units. Yet these aspects are not visited frequently by research activities. This paper details a novel implementation approach of a multi-agent based production control, that was developed for a lab-contained production environment that serves as test-bed for decentralized scheduling algorithms, with both a nominal operational mode and a simulation mode. The latter one is introduced to ease up the deployment process of the system. The description of the new approach is illustrated with different examples

Reactive scheduling using a multi-agent model: the SCEP framework

Multi-agent systems have been successfully applied to the scheduling problem for some time. However, their use often leads to poorly unsatisfactory disappointing results. A new multi-agent model, called supervisor, customers, environment, producers (SCEP), is suggested in this paper. This model, developed for all types of planning activities, introduces a dialogue between two communities of agents leading to a high level of co-operation. Its two main interests are the following: first it provides a more efficient control of the consequences generated by the local decisions than usual systems to each agent, then the adopted architecture and behaviour permit an easy co-operation between the different SCEP models, which can represent different production functions such as manufacturing, supply management, maintenance or different workshops. As a consequence, the SCEP model can be adapted to a great variety of scheduling/planning problems. This model is applied to the basic scheduling problem of flexible manufacturing systems, andit permits a natural co-habitation between infinite capacity scheduling processes, performedby the manufacturing orders, and finite capacity scheduling processes, performed by the machines. It also provides a framework in order to react to the disturbances occurring at different levels of the workshop