Linear actuators for locomotion of microrobots

University of Technology, Sydney. Faculty of Engineering.The successful development of the miniaturisation techniques for electronic components and devices has paved the way for the miniaturisation in other technological fields. In the past two decades, the research achievements in micromechatronics have spurred fast development of micro machines and micro robotic systems. Miniature or micro actuators are the critical components to make these machines more dexterous, compact and cost effective. The main purpose of this dissertation is to develop micro actuators suitable for the locomotion of an in-pipe or endoscopic microrobot. The content of the thesis covers the selection of the actuation principle, robotic system design, actuator design and prototype construction, performance analysis, and design, analysis, and implementation of the appropriate drive control system. Among different types of actuation principles, piezoelectric and electromagnetic actuators are the two major candidates for the micro robotic systems. In order to find a suitable actuation principle for the desired robotic application, a comparative study was conducted on the scaling effects, attainable energy density, and dynamic performances of both types of actuators. Through the study, it was concluded that the electromagnetic actuator is more suitable for the endoscopic microrobot. Linear actuators are the common design used for the locomotion of microrobots due to many advantages compared to their rotational counterparts. Through a thorough review and comparison of the electromagnetic linear actuator topologies, a moving-coil tubular linear actuator was chosen as the first design due to its simplest structure. Via the magnetic circuit analysis and numerical magnetic field solutions, the actuator was designed for optimum force capability, and the electromagnetic force and the machine parameters of the actuator were predicted. According to the results obtained from the magnetic field analysis, the dynamic model of the actuation system with a driving control scheme was established and used in the actuation performance analysis of the robotic system. Based on the experience achieved through the first design, a new moving-magnet tubular linear actuator was designed. The methodology developed in the design and analysis of the moving-coil linear actuator was adopted for the moving-magnet actuator design. However, the optimal design is more complicated due to the multi-pole and multi-phase structure of the moving-magnet actuator. The electromagnetic force of the actuator was analysed under the condition of different excitation methods. An enhanced parameter computation method is proposed for predicting the actuator parameters. Based on the results of magnetic field analysis, a comprehensive dynamic model of the actuator was developed. Through the coupled field-circuit analysis, this model can predict accurately the dynamic performance of the actuator. The characteristics analysis shows that the performance of the moving-magnet actuator is much better than that of the moving-coil actuator. Two prototypes of the moving-magnet tubular linear actuator with different dimensions were constructed to verify the performance and the scaling theory. Various precision machining techniques were employed during the fabrication. The performances and parameters of the two different prototypes were measured and the results agree substantially with the theory. The brushless DC drive method was chosen for the driving control of the proposed linear actuator because of the compact circuit topology and simple implementation, which are two essential factors for micro applications. A sensorless control scheme based on the back EMF was developed as physical position sensors are not permitted in such a micro system. The control scheme was then applied to the locomotion control of the proposed microrobot. The system simulation shows that the control performances of both the actuator and microrobot are satisfactory. A dSPACE prototyping system based driving control hardware was designed and implemented to experimentally verify the control design. The experimental results agree substantially with the theoretical work

Challenges in flexible microsystem manufacturing : fabrication, robotic assembly, control, and packaging.

Microsystems have been investigated with renewed interest for the last three decades because of the emerging development of microelectromechanical system (MEMS) technology and the advancement of nanotechnology. The applications of microrobots and distributed sensors have the potential to revolutionize micro and nano manufacturing and have other important health applications for drug delivery and minimal invasive surgery. A class of microrobots studied in this thesis, such as the Solid Articulated Four Axis Microrobot (sAFAM) are driven by MEMS actuators, transmissions, and end-effectors realized by 3-Dimensional MEMS assembly. Another class of microrobots studied here, like those competing in the annual IEEE Mobile Microrobot Challenge event (MMC) are untethered and driven by external fields, such as magnetic fields generated by a focused permanent magnet. A third class of microsystems studied in this thesis includes distributed MEMS pressure sensors for robotic skin applications that are manufactured in the cleanroom and packaged in our lab. In this thesis, we discuss typical challenges associated with the fabrication, robotic assembly and packaging of these microsystems. For sAFAM we discuss challenges arising from pick and place manipulation under microscopic closed-loop control, as well as bonding and attachment of silicon MEMS microparts. For MMC, we discuss challenges arising from cooperative manipulation of microparts that advance the capabilities of magnetic micro-agents. Custom microrobotic hardware configured and demonstrated during this research (such as the NeXus microassembly station) include micro-positioners, microscopes, and controllers driven via LabVIEW. Finally, we also discuss challenges arising in distributed sensor manufacturing. We describe sensor fabrication steps using clean-room techniques on Kapton flexible substrates, and present results of lamination, interconnection and testing of such sensors are presented

FABRICATION OF MAGNETIC TWO-DIMENSIONAL AND THREE-DIMENSIONAL MICROSTRUCTURES FOR MICROFLUIDICS AND MICROROBOTICS APPLICATIONS

Micro-electro-mechanical systems (MEMS) technology has had an increasing impact on industry and our society. A wide range of MEMS devices are used in every aspects of our life, from microaccelerators and microgyroscopes to microscale drug-delivery systems. The increasing complexity of microsystems demands diverse microfabrication methods and actuation strategies to realize. Currently, it is challenging for existing microfabrication methods—particularly 3D microfabrication methods—to integrate multiple materials into the same component. This is a particular challenge for some applications, such as microrobotics and microfluidics, where integration of magnetically-responsive materials would be beneficial, because it enables contact-free actuation. In addition, most existing microfabrication methods can only fabricate flat, layered geometries; the few that can fabricate real 3D microstructures are not cost efficient and cannot realize mass production. This dissertation explores two solutions to these microfabrication problems: first, a method for integrating magnetically responsive regions into microstructures using photolithography, and second, a method for creating three-dimensional freestanding microstructures using a modified micromolding technique. The first method is a facile method of producing inexpensive freestanding photopatternable polymer micromagnets composed NdFeB microparticles dispersed in SU-8 photoresist. The microfabrication process is capable of fabricating polymer micromagnets with 3 µm feature resolution and greater than 10:1 aspect ratio. This method was used to demonstrate the creation of freestanding microrobots with an encapsulated magnetic core. A magnetic control system was developed and the magnetic microrobots were moved along a desired path at an average speed of 1.7 mm/s in a fluid environment under the presence of external magnetic field. A microfabrication process using aligned mask micromolding and soft lithography was also developed for creating freestanding microstructures with true 3D geometry. Characterization of this method and resolution limits were demonstrated. The combination of these two microfabrication methods has great potential for integrating several material types into one microstructure for a variety of applications

Medical Imaging of Microrobots: Toward In Vivo Applications

Medical microrobots (MRs) have been demonstrated for a variety of non-invasive biomedical applications, such as tissue engineering, drug delivery, and assisted fertilization, among others. However, most of these demonstrations have been carried out in in vitro settings and under optical microscopy, being significantly different from the clinical practice. Thus, medical imaging techniques are required for localizing and tracking such tiny therapeutic machines when used in medical-relevant applications. This review aims at analyzing the state of the art of microrobots imaging by critically discussing the potentialities and limitations of the techniques employed in this field. Moreover, the physics and the working principle behind each analyzed imaging strategy, the spatiotemporal resolution, and the penetration depth are thoroughly discussed. The paper deals with the suitability of each imaging technique for tracking single or swarms of MRs and discusses the scenarios where contrast or imaging agent's inclusion is required, either to absorb, emit, or reflect a determined physical signal detected by an external system. Finally, the review highlights the existing challenges and perspective solutions which could be promising for future in vivo applications

生物模倣ソフト魚ロボットの研究開発

In nature, the environment varies from day to day. Through natural selection and competition law of survival of the fittest, the winning creatures survive and their species are able to retain and persist in nature. Based on this fact, creatures existent in nature have their unique features and advantages adapt to the surrounding environment. In recent years, many researches focused on the features of the creatures in nature have been done actively to clarify their morphology and functions and apply the morphology and functions to various fields. Among these researches, the development of the biomimetic robots based on mimicking the creature’s structures and functions has become an active field in robotics recently. In the research, the development of biomimetic robotic fish is focused. So far, there are many researches on biomimetic robotic fish, but improvement on motion performances and efficiency is still an important issue for robot development. Specially, on the biomimetic soft robotic fish utilizing the flexibility of fishes, the developments have been done by the trial and error approach. That is, the design and control method of soft robotic fish has not been established currently. Therefore, it motives us to investigate the design and control of soft robotic fish by numerical simulation that takes into account the interaction between flexible structure and surrounding fluid to develop the biomimetic soft robotic fish with high performance. In order to develop the biomimetic soft robotic fish with high performance, the basic design method and corresponding numerical simulation system are firstly proposed and constructed in this dissertation. Then, based on finite element method (FEM), modelling of soft robotic fish by mimicking the soft structure and driving mechanism of fishes is carried out. The propulsion motion and propulsive force of the soft robotic fish are investigated through two kinds of numerical analyses. One is the modal and transient analysis considering the surrounding fluid as acoustic fluid. The propulsion mode and amplitude of the propulsion motion of soft robotic fish corresponding directly to the propulsion mechanism and motion performance of the robotic fish can be investigated. The other is the fluid-structure interaction (FSI) analysis. The interaction between soft robot structure and surrounding fluid including the dissipation due to fluid viscosity and influence of wake performance around the soft robotic fish are taken into account. From FSI analysis, the hydrodynamic performances of the soft robotic fish can be obtained for investigating its propulsion motion. It is possible to further improve the performance of the soft robotic fish through its design and control based on FSI analysis. Besides, based on coupling analysis by using acoustic fluid, the turning motion control of the soft robotic fish is investigated by its propulsion modes in the fluid. In order to investigate the feasibility of modelling method and numerical simulation analysis on design and control of the biomimetic soft robotic fish, the performance evaluation is carried out by comparison between the simulation and experiment on an actual prototype. Finally, the optimization and improvement are performed for developing the biomimetic soft robotic fish with higher performance based on verified coupling analysis considering the fluid as acoustic fluid, and corresponding performance evaluation on new robot prototype is presented. The performance improvement of the soft robotic fish is confirmed through the new robot prototype. The dissertation consists of six chapters and the main contents are shown as follows. Chapter 1 is an introduction. The background and relative previous work about biomimetic soft robotic fish are briefly reviewed. It summarizes the current research status and problems of biomimetic soft robotic fish, and describes the purposes of this research. Chapter 2 presents the design method, procedures and numerical simulation system in the present research for developing the biomimetic soft robotic fish with high performance. Different from previous development method, our purpose is how to design and control the soft robotic fish by utilizing interaction between the flexible structure and surrounding fluid effectively based on numerical simulations. Therefore, it is necessary to model a fish-like soft robot structure including soft actuators and an enclosed fluid. Besides, by the numerical analysis considering the interaction between flexible structure and fluid, the fish-like propulsion motion should be realized and established, and then the robot structure and control inputs are needed to be optimized for performance improvement. In order to meet these requirements of designing and developing the optimal soft robotic fish, the design method based on modelling, simulation analysis and improvement is presented and the numerical simulation system for soft robotic fish is built. In the simulation system, modelling of soft robotic fish, modal and transient analysis considering the enclosed fluid as acoustic fluid are firstly described based on FEM to realize the fish-like propulsion motion with large amplitude for the soft robotic fish. Then, the FSI analysis is performed to describe and establish the hydrodynamic performances of the soft robotic fish. Based on this numerical simulation system, it is possible to develop the biomimetic soft robotic fish with high performance effectively by optimization of design and control of the soft robotic fish. Chapter 3 describes the modelling and numerical analysis of biomimetic soft robotic fish by using the method presented in Chapter 2. The soft robotic fish uses the piezoelectric fiber composite (PFC) as soft actuator. Firstly, the relationships between the input voltage and generated stress of the PFC are derived. The generated stress can be applied on soft structure to investigate the motion performance of the soft robotic fish. To support the driving model of the PFC, the corresponding experiments on simple beam model are carried out. By comparing the simulation results with experimental results, the effectiveness of the driving model is verified. Then, the modal analysis in which the fluid is considered as acoustic fluid is performed. The structural mode frequencies and mode shapes of the soft robotic fish in the fluid are calculated. By comparing these modes’ motion with those of the real fishes, the fish-like propulsion mode is identified to realize the corresponding propulsion motion of the soft robotic fish. Furthermore, based on the verified driving model of soft actuator, the amplitude of the main propulsion motion of soft robotic fish is calculated. Through FSI analysis, the relationships of driving frequencies of input signal with propulsive force and displacement of propulsion motion, and vortex distribution in the wake around the soft robotic fish are investigated for the case of fixing robot head. Besides, the motion control of soft robot is investigated to realize turning motion in the fluid. Through controlling the input voltage amplitude on soft actuators of the robot, turning right and turning left motion are identified in the swimming when the input voltage amplitudes on two actuators are in asymmetric distribution. Chapter 4 is experiment evaluation. In order to validate the results of numerical simulation analysis described in Chapter 3, the mode shapes, amplitude of propulsion motion, propulsive force and vortex distribution around soft robotic fish for the case of fixing robot head, and turning motion are measured by using actual robot prototype. The present simulation results are congruent with experiments. By the results, the effectiveness of the modelling method and numerical analysis used in the research is verified and they are useful to predict the propulsion characteristics of the soft robotic fish in the fluid for performance improvement. Chapter 5 develops a new soft robotic fish with high performance based on above modelling method and numerical analysis by optimization. Firstly, the structural parameters of the robot are allowed to vary within a range and the amplitude of the propulsion motion for the soft robot is calculated for different parameters by the numerical analysis. Then the structural parameters of the robot capable of propulsion motion with largeramplitude are chosen for improvement. Based on this result, new soft robot is designed and evaluated by experiments. From the experimental results of the new soft robot, it is confirmed that the higher swimming speed, better fish-like swimming performance and larger turning velocity are realized. It can be said that the new soft robotic fish has been developed successfully for improvement. Chapter 6 summarizes the conclusions and future works of this research.電気通信大学201

Swimming by reciprocal motion at low Reynolds number

Biological microorganisms swim with flagella and cilia that execute nonreciprocal motions for low Reynolds number (Re) propulsion in viscous fluids. This symmetry requirement is a consequence of Purcell's scallop theorem, which complicates the actuation scheme needed by microswimmers. However, most biomedically important fluids are non-Newtonian where the scallop theorem no longer holds. It should therefore be possible to realize a microswimmer that moves with reciprocal periodic body-shape changes in non-Newtonian fluids. Here we report a symmetric 'micro-scallop', a single-hinge microswimmer that can propel in shear thickening and shear thinning (non-Newtonian) fluids by reciprocal motion at low Re. Excellent agreement between our measurements and both numerical and analytical theoretical predictions indicates that the net propulsion is caused by modulation of the fluid viscosity upon varying the shear rate. This reciprocal swimming mechanism opens new possibilities in designing biomedical microdevices that can propel by a simple actuation scheme in non-Newtonian biological fluids

Towards tactile sensing active capsule endoscopy

Examination of the gastrointestinal(GI) tract has traditionally been performed using tethered endoscopy tools with limited reach and more recently with passive untethered capsule endoscopy with limited capability. Inspection of small intestines is only possible using the latter capsule endoscopy with on board camera system. Limited to visual means it cannot detect features beneath the lumen wall if they have not affected the lumen structure or colour. This work presents an improved capsule endoscopy system with locomotion for active exploration of the small intestines and tactile sensing to detect deformation of the capsule outer surface when it follows the intestinal wall. In laboratory conditions this system is capable of identifying sub-lumen features such as submucosal tumours.Through an extensive literary review the current state of GI tract inspection in particular using remote operated miniature robotics, was investigated, concluding no solution currently exists that utilises tactile sensing with a capsule endoscopy. In order to achieve such a platform, further investigation was made in to tactile sensing technologies, methods of locomotion through the gut, and methods to support an increased power requirement for additional electronics and actuation. A set of detailed criteria were compiled for a soft formed sensor and flexible bodied locomotion system. The sensing system is built on the biomimetic tactile sensing device, Tactip, \cite{Chorley2008, Chorley2010, Winstone2012, Winstone2013} which has been redesigned to fit the form of a capsule endoscopy. These modifications have required a $360^{o}$ cylindrical sensing surface with $360^{o}$ panoramic optical system. Multi-material 3D printing has been used to build an almost complete sensor assembly with a combination of hard and soft materials, presenting a soft compliant tactile sensing system that mimics the tactile sensing methods of the human finger. The cylindrical Tactip has been validated using artificial submucosal tumours in laboratory conditions. The first experiment has explored the new form factor and measured the device's ability to detect surface deformation when travelling through a pipe like structure with varying lump obstructions. Sensor data was analysed and used to reconstruct the test environment as a 3D rendered structure. A second tactile sensing experiment has explored the use of classifier algorithms to successfully discriminate between three tumour characteristics; shape, size and material hardness. Locomotion of the capsule endoscopy has explored further bio-inspiration from earthworm's peristaltic locomotion, which share operating environment similarities. A soft bodied peristaltic worm robot has been developed that uses a tuned planetary gearbox mechanism to displace tendons that contract each worm segment. Methods have been identified to optimise the gearbox parameter to a pipe like structure of a given diameter. The locomotion system has been tested within a laboratory constructed pipe environment, showing that using only one actuator, three independent worm segments can be controlled. This configuration achieves comparable locomotion capabilities to that of an identical robot with an actuator dedicated to each individual worm segment. This system can be miniaturised more easily due to reduced parts and number of actuators, and so is more suitable for capsule endoscopy. Finally, these two developments have been integrated to demonstrate successful simultaneous locomotion and sensing to detect an artificial submucosal tumour embedded within the test environment. The addition of both tactile sensing and locomotion have created a need for additional power beyond what is available from current battery technology. Early stage work has reviewed wireless power transfer (WPT) as a potential solution to this problem. Methods for optimisation and miniaturisation to implement WPT on a capsule endoscopy have been identified with a laboratory built system that validates the methods found. Future work would see this combined with a miniaturised development of the robot presented. This thesis has developed a novel method for sub-lumen examination. With further efforts to miniaturise the robot it could provide a comfortable and non-invasive procedure to GI tract inspection reducing the need for surgical procedures and accessibility for earlier stage of examination. Furthermore, these developments have applicability in other domains such as veterinary medicine, industrial pipe inspection and exploration of hazardous environments