Hybrid Magneto-Rheological Actuators for Human Friendly Robotic Manipulators

In recent years, many developments in the field of the physical human robot interaction (pHRI) have been witnessed and significant attentions have been given to the subject of safety within the interactive environments. Ensuring the safety has led to the design of the robots that are physically unable to hurt humans. However, Such systems commonly suffer from the safety-performance trade-off. Magneto-Rheological (MR) fluids are a special class of fluids that exhibit variable yield stress with respect to an applied magnetic field. Devices developed with such fluids are known to provide the prerequisite requirements of intrinsic safe actuation while maintaining the dynamical performance of the actuator. In this study, a new concept for generating magnetic field in Magneto-Rheological (MR) clutches is presented. The main rationale behind this concept is to divide the magnetic field generation into two parts using an electromagnetic coil and a permanent magnet. The main rationale behind this concept is to utilize a hybrid combination of electromagnetic coil and a permanent magnet. The combination of permanent magnets and electromagnetic coils in Hybrid Magneto-Rheological (HMR) clutches allows to distribute the magnetic field inside an MR clutch more uniformly. Moreover, The use of a permanent magnet dramatically reduces the mass of MR clutches for a given value of the nominal torque that results in developing higher torque-to-mass ratio. High torque-to-mass and torque-to-inertia ratios in HMR clutches promotes the use of these devices in human-friendly actuation

A lightweight magnetorheological actuator using hybrid magnetization

Copyright © 2020, IEEE This paper presents the design and validation of a lightweight Magneto-Rheological (MR) clutch, called Hybrid Magneto-Rheological (HMR) clutch. The clutch utilizes a hybrid magnetization using an electromagnetic coil and a permanent magnet. The electromagnetic coil can adjust the magnetic fieldgenerated by the permanent magnet to a desired value, and fully control the transmitted torque. To achieve the maximum torque to mass ratio, the design of HMR clutch is formulated as a multiobjective optimization problem with three design objectives, namely the transmitted torque, the mass of the clutch, and themagnetic field strength within the clutch pack. A prototype of the HMR clutch is fabricated and its dynamic performance is experimentally validated. Experimental results clearly demonstrate the advantages of the HMR clutch in applications requiring fast and precise motion and torque control. This article presents the design and validation5 of a lightweight magnetorheological (MR) clutch, called hy6brid magnetorheological (HMR) clutch. The clutch utilizes7 a hybrid magnetization using an electromagnetic coil and8 a permanent magnet. The electromagnetic coil can adjust9 the magnetic field generated by the permanent magnet to10 a desired value and fully control the transmitted torque. To11 achieve the maximum torque-to-mass ratio, the design of12 the HMR clutch is formulated as a multiobjective optimiza13tion problemwith three design objectives, namely the trans14mitted torque, themass of the clutch, and themagnetic field15 strength within the clutch pack. A prototype of the HMR16 clutch is fabricated, and its dynamic performance is ex17perimentally validated. Experimental results clearly demon18strate the advantages of the HMR clutch in applications19 requiring fast and precise motion and torque control

Conception d'un actionneur adapté à l'interaction physique dans un contexte de robotique

Les systèmes robotiques modernes sont généralement des machines mécaniquement rigides et contrôlées en position. Cette conception, bien que cohérente avec une recherche de performance en contrôle du mouvement, limite l'applicabilité aux environnements structurés et sécurisés. Pour que leur domaine d'application puisse s'étendre aux environnements partiellement inconnus, dynamiques ou anthropiques, des capacités d'interaction physique accrues sont nécessaires. Dans ce contexte, répondre aux exigences de sécurité, de robustesse et de polyvalence représente un défi, entre autres parce que les performances des technologies d'actionneur communément disponibles ne sont pas adéquates. Pour adresser cette problématique, ce mémoire propose une solution technologique basée sur l'usage synergique d'un moteur électromagnétique et de deux freins magnétorhéologiques. Le moteur agit comme source de vitesse et fournit la puissance mécanique. Les deux freins dirigent ce flux de puissance en contrôlant l'amplitude et la direction du couple appliqué en sortie. Cette approche découple la sortie de l'actionneur du moteur, permettant une impédance (inertie et friction) de sortie très faible. Elle permet également un contrôle en force relativement précis à haute bande passante. À l'aide de l'information de position de la sortie, elle permet également de réaliser des interactions complexes de façon sécuritaire et performante. Dans ce mémoire, le concept et la réalisation de prototypes sont présentés. Les performances de contrôle de force, d'interaction et de mouvement sont illustrées et discutées. Ces résultats indiquent des performances relativement uniques qui valident le potentiel de l'actionneur pour répondre à la problématique décrite. Une suite possible à ce projet serait la révision du prototype en vue d'optimiser des paramètres tels que la densité de couple, le coût de fabrication et la robustesse. Il s'agirait ensuite de tester l'actionneur dans un système robotique effectuant une tâche choisie. La technologie développée au cours de la maîtrise et décrite dans ce mémoire fait l'objet d'une demande de brevet international (protocole PCT) [Fauteux et al., 2009b]

Magneto-Rheological Actuators for Human-Safe Robots: Modeling, Control, and Implementation

In recent years, research on physical human-robot interaction has received considerable attention. Research on this subject has led to the study of new control and actuation mechanisms for robots in order to achieve intrinsic safety. Naturally, intrinsic safety is only achievable in kinematic structures that exhibit low output impedance. Existing solutions for reducing impedance are commonly obtained at the expense of reduced performance, or significant increase in mechanical complexity. Achieving high performance while guaranteeing safety seems to be a challenging goal that necessitates new actuation technologies in future generations of human-safe robots. In this study, a novel two degrees-of-freedom safe manipulator is presented. The manipulator uses magneto-rheological fluid-based actuators. Magneto-rheological actuators offer low inertia-to-torque and mass-to-torque ratios which support their applications in human-friendly actuation. As a key element in the design of the manipulator, bi-directional actuation is attained by antagonistically coupling MR actuators at the joints. Antagonistically coupled MR actuators at the joints allow using a single motor to drive multiple joints. The motor is located at the base of the manipulator in order to further reduce the overall weight of the robot. Due to the unique characteristic of MR actuators, intrinsically safe actuation is achieved without compromising high quality actuation. Despite these advantages, modeling and control of MR actuators present some challenges. The antagonistic configuration of MR actuators may result in limit cycles in some cases when the actuator operates in the position control loop. To study the possibility of limit cycles, describing function method is employed to obtain the conditions under which limit cycles may occur in the operation of the system. Moreover, a connection between the amplitude and the frequency of the potential limit cycles and the system parameters is established to provide an insight into the design of the actuator as well as the controller. MR actuators require magnetic fields to control their output torques. The application of magnetic field however introduces hysteresis in the behaviors of MR actuators. To this effect, an adaptive model is developed to estimate the hysteretic behavior of the actuator. The effectiveness of the model is evaluated by comparing its results with those obtained using the Preisach model. These results are then extended to an adaptive control scheme in order to compensate for the effect of hysteresis. In both modeling and control, stability of proposed schemes are evaluated using Lyapunov method, and the effectiveness of the proposed methods are validated with experimental results

Advanced Mobile Robotics: Volume 3

Mobile robotics is a challenging field with great potential. It covers disciplines including electrical engineering, mechanical engineering, computer science, cognitive science, and social science. It is essential to the design of automated robots, in combination with artificial intelligence, vision, and sensor technologies. Mobile robots are widely used for surveillance, guidance, transportation and entertainment tasks, as well as medical applications. This Special Issue intends to concentrate on recent developments concerning mobile robots and the research surrounding them to enhance studies on the fundamental problems observed in the robots. Various multidisciplinary approaches and integrative contributions including navigation, learning and adaptation, networked system, biologically inspired robots and cognitive methods are welcome contributions to this Special Issue, both from a research and an application perspective

有効なトルク制御が可能で安全なロボットのための可変トルクリミッタの設計と評価

早大学位記番号:新7966早稲田大

Polytopic Model Based Interaction Control for Soft Tissue Manipulation

Reliable force control is one of the key components of modern robotic teleoperation. The performance of these systems in terms of safety and stability largely depends on the controller design, as it is desired to account for various disturbing conditions, such as uncertainties of the model parameters or latency-induced problems. This work presents a polytopic qLPV model derived from a previously verified nonlinear soft tissue model, along with a model-based force control scheme that involves a tensor product polytopic state feedback controller. The derivation is based on the Tensor Product (TP) Model Transformation. The proposed force control scheme is verified and evaluated through numerical simulations. Index Terms—Soft tissue modeling, telesurgery control, Polytopic model based control, TP Model Transformation, qLPV modeling, LMI-based controller design

Conception et évaluation d'actionneurs à embrayages magnétorhéologiques pour la robotique collaborative

La robotique collaborative se démarque de la robotique industrielle par sa sécurité dans le but de travailler en collaboration avec les humains. Toutefois, la majorité des robots collaboratifs sériels reposent sur un actionnement à haut ratio de réduction, ce qui augmente considérablement la masse reflétée à l’effecteur du robot, et donc, nuit à la sécurité. Pour pallier cette masse reflétée et maintenir un seuil minimal de sécurité, les vitesses d’opération sont abaissées, nuisant ainsi directement à la productivité des entreprises. Afin de minimiser la masse reflétée à l’effecteur, les masses des actionneurs ainsi que leur inertie reflétée doivent être minimisés. Les embrayages à fluide magnétorhéologique (MR) maintenus en glissement continus découplent l’inertie provenant de la source de puissance, souvent un moteur et un réducteur, offrant ainsi un actionneur possédant un haut rapport couple-inertie. Toutefois, les embrayages MR, utilisés de façon antagoniste, ajoutent des composantes à l’actionneur ce qui réduit la densité de couple, et donc, augmente la masse reflétée à l’effecteur du robot. Certains actionneurs MR [1–3] ont été développés, mais leur basse densité de couple contrebalance leur faible inertie lorsqu’utilisés comme actionneurs aux articulations de robots collaboratifs sériels. Cette constatation a mené à ma question de recherche : Comment profiter de la faible inertie des actionneurs MR pour maximiser les performances dynamiques des robots collaboratifs sériels? L’objectif de ce projet de recherche vise donc à étudier le potentiel des embrayages MR en robotique collaborative. Pour ce faire, deux architectures MR sont développées et testées expérimentalement. La première architecture consiste en une articulation robotisée modulaire comportant des embrayages MR en glissement continu et possédant un rapport couple/masse et une taille équivalente à l’actionneur d’Universal Robots (UR) de couple égal, mais possédant un rapport couple/inertie 150 fois supérieur. À l’intérieur de l’articulation, deux chaines de puissance (2 moteurs et 2 embrayages MR) indépendantes se rejoignent à la sortie du joint offrant ainsi une redondance et augmentant la densité de couple comparativement à une architecture standard (1 moteur pour 2 embrayages MR). La deuxième architecture étudiée consiste en un actionnement délocalisé du robot où les embrayages MR sont situés à la base du robot et une transmission hydrostatique à membranes déroulantes achemine la puissance aux articulations. Cette architecture a été testée expérimentalement dans un contexte de bras robotisé surnuméraire. Contrairement à l’articulation MR, cette architecture n’offre pas une modularité habituellement recherchée en robotique sérielle, mais offre la possibilité de réduire l’inertie de la structure avec la délocalisation de l’actionnement. Finalement, les deux architectures développées ont été comparées à une architecture standard (haut ratio avec réducteur harmonique) afin de situer le potentiel du MR en robotique collaborative. Cette analyse théorique a démontré que pour un robot collaboratif sériel à 6 degrés de liberté, les architectures MR ont le potentiel d’accélérer 6 et 3 fois plus (respectivement) que le robot standard d’UR, composé d’actionneurs à hauts ratios

Design and Development of Magneto-Rheological Actuators with Application in Mobile Robotics

In recent years, Magneto-Rheological (MR) fluids devices are widely studied and used for various purposes. Among these MR fluids devices, the MR actuator has attracted increasing attention for last two decades. An MR actuator is usually made of an active component (motor) and MR clutches. Compared with the regular actuators, the MR actuator features compliance due to the existence of MR fluids, which is commonly consider as benefits at the aspect of safety. On the other hand, the MR actuator has advantages on controllable bandwidth, torque-mass and torque-inertia ratios compared with the other compliant actuators. In this study, a new closed-loop, Field-Programable-Gate-Array (FPGA) based control scheme to linearize an MR clutch\u27s input-output relationship is presented. The feedback signal used in this control scheme is the magnetic field acquired from hall sensors within the MR clutch. The FPGA board uses this feedback signal to compensate for the nonlinear behavior of the MR clutch using an estimated model of the clutch magnetic field. The local use of an FPGA board will dramatically simplify the use of MR clutches for torque actuation. The effectiveness of the proposed technique is validated using an experimental platform that includes an MR clutch as part of a compliant actuation mechanism. The results clearly demonstrate that the use of the FPGA based closed-loop control scheme can effectively eliminate hysteretic behaviors of the MR clutch, allowing to have linear actuators with predictable behaviors. Moreover, a novel optimization design of MR clutches is proposed. Based on the optimization, the characteristics of MR clutches in three common configurations are discussed and compared. People can select suitable configuration of MR clutch before design. Lastly, a lightweight mobile robot is developed by using MR actuators. This mobile robot also has large driving force and can stop at any positions without running the motor