Parameter Identification And Fault Detection For Reliable Control Of Permanent Magnet Motors

The objective of this dissertation is to develop new fault detection, identification, estimation and control algorithms that will be used to detect winding stator fault, identify the motor parameters and optimally control machine during faulty condition. Quality or proposed algorithms for Fault detection, parameter identification and control under faulty condition will validated through analytical study (Cramer-Rao bound) and simulation. Simulation will be performed for three most applied control schemes: Proportional-Integral-Derivative (PID), Direct Torque Control (DTC) and Field Oriented Control (FOC) for Permanent Magnet Machines. New detection schemes forfault detection, isolation and machine parameter identification are presented and analyzed. Different control schemes as PID, DTC, FOC for Control of PM machines have different control loops and therefore it is probable that fault detection and isolation will have different sensitivity. It is very probable that one of these control schemes (PID, DTC or FOC) are more convenient for fault detection and isolation which this dissertation will analyze through computer simulation and, if laboratory condition exist, also running a physical models

Adaptive control of sinusoidal brushless DC motor actuators

Electrical Power Assisted Steering system (EPAS) will likely be used on future automotive power steering systems. The sinusoidal brushless DC (BLDC) motor has been identified as one of the most suitable actuators for the EPAS application. Motor characteristic variations, which can be indicated by variations of the motor parameters such as the coil resistance and the torque constant, directly impart inaccuracies in the control scheme based on the nominal values of parameters and thus the whole system performance suffers. The motor controller must address the time-varying motor characteristics problem and maintain the performance in its long service life. In this dissertation, four adaptive control algorithms for brushless DC (BLDC) motors are explored. The first algorithm engages a simplified inverse dq-coordinate dynamics controller and solves for the parameter errors with the q-axis current (iq) feedback from several past sampling steps. The controller parameter values are updated by slow integration of the parameter errors. Improvement such as dynamic approximation, speed approximation and Gram-Schmidt orthonormalization are discussed for better estimation performance. The second algorithm is proposed to use both the d-axis current (id) and the q-axis current (iq) feedback for parameter estimation since id always accompanies iq. Stochastic conditions for unbiased estimation are shown through Monte Carlo simulations. Study of the first two adaptive algorithms indicates that the parameter estimation performance can be achieved by using more history data. The Extended Kalman Filter (EKF), a representative recursive estimation algorithm, is then investigated for the BLDC motor application. Simulation results validated the superior estimation performance with the EKF. However, the computation complexity and stability may be barriers for practical implementation of the EKF. The fourth algorithm is a model reference adaptive control (MRAC) that utilizes the desired motor characteristics as a reference model. Its stability is guaranteed by Lyapunov’s direct method. Simulation shows superior performance in terms of the convergence speed and current tracking. These algorithms are compared in closed loop simulation with an EPAS model and a motor speed control application. The MRAC is identified as the most promising candidate controller because of its combination of superior performance and low computational complexity. A BLDC motor controller developed with the dq-coordinate model cannot be implemented without several supplemental functions such as the coordinate transformation and a DC-to-AC current encoding scheme. A quasi-physical BLDC motor model is developed to study the practical implementation issues of the dq-coordinate control strategy, such as the initialization and rotor angle transducer resolution. This model can also be beneficial during first stage development in automotive BLDC motor applications

Energy-oriented Modeling And Control of Robotic Systems

This research focuses on the energy-oriented control of robotic systems using an ultracapacitor as the energy source. The primary objective is to simultaneously achieve the motion task objective and to increase energy efficiency through energy regeneration. To achieve this objective, three aims have been introduced and studied: brushless DC motors (BLDC) control by achieving optimum current in the motor, such that the motion task is achieved, and the energy consumption is minimized. A proof-ofconcept study to design a BLDC motor driver which has superiority compare to an off-the-shelf driver in terms of energy regeneration, and finally, the third aim is to develop a framework to study energy-oriented control in cooperative robots. The first aim is achieved by introducing an analytical solution which finds the optimal currents based on the desired torque generated by a virtual. Furthermore, it is shown that the well-known choice of a zero direct current component in the direct-quadrature frame is sub-optimal relative to our energy optimization objective. The second aim is achieved by introducing a novel BLDC motor driver, composed of three independent regenerative drives. To run the motor, the control law is obtained by specifying an outer-loop torque controller followed by minimization of power consumption via online constrained quadratic optimization. An experiment is conducted to assess the performance of the proposed concept against an off-the-shelf driver. It is shown that, in terms of energy regeneration and consumption, the developed driver has better performance, and a reduction of 15% energy consumption is achieved. v For the third aim, an impedance-based control scheme is introduced for cooperative manipulators grasping a rigid object. The position and orientation of the payload are to be maintained close to a desired trajectory, trading off tracking accuracy by low energy consumption and maintaining stability. To this end, an optimization problem is formulated using energy balance equations. The optimization finds the damping and stiffness gains of the impedance relation such that the energy consumption is minimized. Furthermore, L2 stability techniques are used to allow for time-varying damping and stiffness in the desired impedance. A numerical example is provided to demonstrate the results

Solar photovoltaic array fed brushless DC motor drive using sensorless technique for reducing vibration with Enhanced DC-DC converter

The proposed research work involves, solar photovoltaic array fed brushless DC motor drive using sensorless technique for reducing vibration with Enhanced DC-DC converter. The purpose of this research is to reduce the vibration in the motor drive and to improve the efficiency of the enhanced converter. The designed model consists of Buck and Boost converter, DC-link unit, state-of-the-art back-EMF sensing methods like terminal voltage, terminal current sensing and also includes third choral voltage amalgamation, back-emf integration and PWM strategies. In addition, reduced number of switches in the proposed research makes the scheme more outlay efficient and the motor speed is synchronized by PI controller. For sensing the vibration during rotation and shock in the brushless DC drive an accelerometer which is an electromechanical device are used, it measures acceleration forces associated to the freefall cause, path of the acceleration is a vector product. The current technique based on evaluation of various parameters are clearly modeled and experimented. A MATLAB platform and a hardware prototype of multioutput buck-boost converter are clearly examined for various effective environment in the proposed research

Current commutation and control of brushless direct current drives using back electromotive force samples

Brushless DC machines (BLDC) are widely used in home, automotive, aerospace and military applications. The reason of this interest in different industries in this type of machine is due to their significant advantages. Brushless DC machines have a high power density, simple construction and higher efficiency compared to conventional AC and DC machines and lower cost comparing to permanent magnet AC synchronous machines. The phase currents of a BLDC machine have to commutate properly which is realised by using power semiconductors. For a proper commutation the rotor position is often obtained by an auxiliary instrument, mostly an arrangement of three Hall-effect sensors with 120 spatial displacement. In modern and cost-effective BLDC drives the focus is on replacing the noise sensitive and less reliable mechanical sensors by numerical algorithms, often referred to as sensorless or self-sensing methods. The advantage of these methods is the use of current or voltage measurements which are usually available as these are required for the control of the drive or the protection of the semiconductor switches. Avoiding the mechanical position sensor yields remarkable savings in production, installation and maintenance costs. It also implies a higher power to volume ratio and improves the reliability of the drive system. Different self-sensing techniques have been developed for BLDC machines. Two algorithms are proposed in this thesis for self-sensing commutation of BLDC machines using the back-EMF samples of the BLDC machine. Simulations and experimental tests as well as mathematical analysis verify the improved performance of the proposed techniques compared to the conventional back-EMF based self-sensing commutation techniques. For a robust BLDC drive control algorithm with a wide variety of applications, load torque is as a disturbance within the control-loop. Coupling the load to the motor shaft may cause variations of the inertia and viscous friction coefficient besides the load variation. Even for a drive with known load torque characteristics there are always some unmodelled components that can affect the performance of the drive system. In self-sensing controlled drives, these disturbances are more critical due to the limitations of the self-sensing algorithms compared to drives equipped with position sensors. To compensate or reject torque disturbances, control algorithms need the information of those disturbances. Direct measurement of the load torque on the machine shaft would require another expensive and sensitive mechanical sensor to the drive system as well as introducing all of the sensor related problems to the drive. An estimation algorithm can be a good alternative. The estimated load torque information is introduced to the self-sensing BLDC drive control loop to increase the disturbance rejection properties of the speed controller. This technique is verified by running different experimental tests within different operation conditions. The electromagnetic torque in an electrical machine is determined by the stator current. When considering the dynamical behaviour, the response time of this torque on a stator voltage variation depends on the electric time constant, while the time response of the mechanical system depends on the mechanical time constant. In most cases, the time delays in the electric subsystem are negligible compared to the response time of the mechanical subsystem. For such a system a cascaded PI speed and current control loop is sufficient to have a high performance control. However, for a low inertia machine when the electrical and mechanical time constants are close to each other the cascaded control strategies fail to provide a high performance in the dynamic behavior. When two cascade controllers are used changes in the speed set-point should be applied slowly in order to avoid stability problems. To solve this, a model based predictive control algorithm is proposed in this thesis which is able to control the speed of a low inertia brushless DC machine with a high bandwidth and good disturbance rejection properties. The performance of the proposed algorithm is evaluated by simulation and verified by experimental results as well. Additionally, the improvement on the disturbance rejection properties of the proposed algorithm during the load torque variations is studied. In chapters 1 and 2 the basic operation principles of the BLDC machine drives will be introduced. A short introduction is also given about the state of the art in control of BLDC drives and self-sensing control techniques. In chapter 3, a model for BLDC machines is derived, which allows to test control algorithms and estimators using simulations. A further use of the model is in Model Based Predictive Control (MBPC) of BLDC machines where a discretised model of the BLDC machine is implemented on a computation platform such as Field Programmable Gate Arrays (FPGA) in order to predict the future states of the machine. Chapter 4 covers the theory behind the proposed self-sensing commutation methods where new methodologies to estimate the rotor speed and position from back-EMF measurements are explained. The results of the simulation and experimental tests verifies the performance of the proposed position and speed estimators. It will also be proved that using the proposed techniques improve the detection accuracy of the commutation instants. In chapter 5, the focus is on the estimation of load torque, in order to use it to improve the dynamic performance of the self-sensing BLDC machine drives. The load torque information is used within the control loop to improve the disturbance rejection properties of the speed control for the disturbances resulting from the applied load torque of the machine. Some of the machine parameters are used within speed and load torque estimators such as back-EMF constant Ke and rotor inertia J. The accuracy with which machine parameters are known is limited. Some of the machine parameters can change during operation. Therefore, the influence of parameter errors on the position, speed and load torque is examined in chapter 5. In Chapter 6 the fundamentals of Model based Predictive Control for a BLDC drive is explained, which are then applied to a BLDC drive to control the rotor speed. As the MPC algorithm is computationally demanding, some enhancements on the FPGA program is also introduced in order to reduce the required resources within the FPGA implementation. To keep the current bounded and a high speed response a specific cost function is designed to meet the requirements. later on, the proposed MPC method is combined with the proposed self-sensing algorithm and the advantages of the combined algorithms is also investigated. The effects of the MPC parameters on the speed and current control performance is also examined by simulations and experiments. Finally, in chapter 7 the main results of the research is summarized . In addition, the original contributions that is give by this work in the area of self-sensing control is highlighted. It is also shown how the presented work could be continued and expanded

IMECE2004-60060 DESIGN OF A SPATIAL LINKAGE HAPTIC INTERFACE

ABSTRACT This paper describes the mechanical and electrical design of a compact high fidelity desktop haptic interface that provides three-degree-of-freedom point-force interaction through a handheld pen-like stylus. The complete haptic device combines a spatial linkage, actuation, power amplification, and control electronics in a standalone package with a footprint similar to that of a notebook computer (33cm x 25cm x 10cm). The procedure used to design the statically balanced spatial linkage is explained and both an inexpensive lightweight plastic version and a high stiffness, high strength, aluminum and stainless steel version are presented. The theory and implementation of sinusoidal encoder interpolation and sinusoidal servo-motor commutation used to achieve high-fidelity haptic simulation is covered for two versions of electronic control hardware: custom hardware based on a digital signal processor (DSP) and an off-the-shelf design based on an embedded PC

Sensorless Rotor Position Estimation For Brushless DC Motors

Brushless DC motor speed is controlled by synchronizing the stator coil current with rotor position in order to acquire an accurate alignment of stator rotating field with rotor permanent-magnet field for efficient transfer of energy. In order to accomplish this goal, a motor shaft is instantly tracked by using rotating rotor position sensors such as Hall effect sensors, optical encoders or resolvers etc. Adding sensors to detect rotor position affects the overall reliability and mechanical robustness of the system. Therefore, a whole new trend of replacing position sensors with sensorless rotor position estimation techniques have a promising demand. Among the sensorless approaches, Back-EMF measurement and high frequency signal injection is the most common. Back-EMF is an electromotive force, directly proportional to the speed of rotor revolutions per second, the greater the speed motor acquires the greater the Back-EMF amplitude appears against the motion of rotation. However, the detected Back-EMF is zero at start-up and does not provide motor speed information at this instant. There-fore, Back-EMF based techniques are highly unfavourable for low speed application specially near zero. On the other hand, signal injection techniques are comparatively developed for low or near zero motor speed applications and they also can estimate the on-line motor parameters exploiting the identification theory on phase voltages and currents signals. The signal injection approach requires expensive additional hardware to inject high frequency signal. Since, motors are typically driven with pulse width modulation techniques, high frequency signals are naturally already present which can be used to detect position. This thesis presents rotor position estimation by measuring the voltage and current signals and also proposes an equivalent permanent-magnet synchronous motor model by fitting thedata to a position dependent circuit model

Control of sensorless electrical drives operating in a hybrid flying platform

In the paper, the results of an investigation on the electrical drive of a hybrid flying platform (BAL) are presented. Due to restrictions on flying platforms it is necessary to use solutions with a limited number of sensors. For that purpose an investigation of two versions of electrical drives with a BLDC motor without a speed feedback has been conducted. The obtained results have been compared and conclusions regarding the practical use of the motor drive have been made. The investigations discussed in the paper concern only the proposed methods of speed estimation based on current measurement

Advances in Rotating Electric Machines

It is difficult to imagine a modern society without rotating electric machines. Their use has been increasing not only in the traditional fields of application but also in more contemporary fields, including renewable energy conversion systems, electric aircraft, aerospace, electric vehicles, unmanned propulsion systems, robotics, etc. This has contributed to advances in the materials, design methodologies, modeling tools, and manufacturing processes of current electric machines, which are characterized by high compactness, low weight, high power density, high torque density, and high reliability. On the other hand, the growing use of electric machines and drives in more critical applications has pushed forward the research in the area of condition monitoring and fault tolerance, leading to the development of more reliable diagnostic techniques and more fault-tolerant machines. This book presents and disseminates the most recent advances related to the theory, design, modeling, application, control, and condition monitoring of all types of rotating electric machines