Electric Vehicle Efficient Power and Propulsion Systems

Vehicle electrification has been identified as one of the main technology trends in this second decade of the 21st century. Nearly 10% of global car sales in 2021 were electric, and this figure would be 50% by 2030 to reduce the oil import dependency and transport emissions in line with countries’ climate goals. This book addresses the efficient power and propulsion systems which cover essential topics for research and development on EVs, HEVs and fuel cell electric vehicles (FCEV), including: Energy storage systems (battery, fuel cell, supercapacitors, and their hybrid systems); Power electronics devices and converters; Electric machine drive control, optimization, and design; Energy system advanced management methods Primarily intended for professionals and advanced students who are working on EV/HEV/FCEV power and propulsion systems, this edited book surveys state of the art novel control/optimization techniques for different components, as well as for vehicle as a whole system. New readers may also find valuable information on the structure and methodologies in such an interdisciplinary field. Contributed by experienced authors from different research laboratory around the world, these 11 chapters provide balanced materials from theorical background to methodologies and practical implementation to deal with various issues of this challenging technology. This reprint encourages researchers working in this field to stay actualized on the latest developments on electric vehicle efficient power and propulsion systems, for road and rail, both manned and unmanned vehicles

Integration of anti-lock braking system and regenerative braking for hybrid/electric vehicles

Vehicle electrification aims at improving energy efficiency and reducing pollutant emissions which creates an opportunity to use the electric machines (EM) as Regenerative Braking System (RBS) to support the friction brake system. Anti-lock Braking System (ABS) is part of the active safety systems that help drivers to stop safely during panic braking while ensuring the vehicle’s stability and steerability. Nevertheless, the RBS is deactivated at a safe (low) deceleration threshold in favour of ABS. This safety margin results in significantly less energy recuperation than what would be possible if both RBS and ABS were able to operate simultaneously. Vehicle energy efficiency can be improved by integrating RBS and friction brakes to enable more frequent energy recuperation activations, especially during high deceleration demands. The main aim of this doctoral research is to design and implement new wheel slip control with torque blending strategies for various vehicle topologies using four, two and one EM. The integration between the two braking actuators will improve the braking performance and energy efficiency of the vehicle. It also enables ABS by pure EM in certain situations where the regenerative brake torque is sufficient. A novelmethod for integrating the wheel slip control and torque blending is developed using Nonlinear Model Predictive Control (NMPC). The method is well known for the optimal performance and enforcement of critical control and state constraints. A linear MPC strategy is also developed for comparison purpose. A pragmatic brake torque blending algorithm using Daisy-Chain with sliding mode slip control is also developed based on a pre-defined energy recuperation priority. Simulation using high fidelity model using co-simulation in Matlab/Simulink and CarMaker is used to validate the developed strategies. Different test patterns are used to evaluate the controllers’ performance which includes longitudinal and lateral motions of the vehicle. Comparison analysis is done for the proposed strategies for each case. The capability for real-time implementation of the MPC controllers is assessed in simulation testing using dSPACE hardware

Optimal Direct Yaw Moment Control of a 4WD Electric Vehicle

This thesis is concerned with electronic stability of an all-wheel drive electric vehicle with independent motors mounted in each wheel. The additional controllability and speed permitted using independent motors can be exploited to improve the handling and stability of electric vehicles. In this thesis, these improvements arise from employing a direct yaw moment control (DYC) system that seeks to adapt the understeer gradient of the vehicle and achieve neutral steer by employing a supervisory controller and simultaneously tracking an ideal yaw rate and ideal sideslip angle. DYC enhances vehicle stability by generating a corrective yaw moment realized by a torque vectoring controller which generates an optimal torque distribution among the four wheels. The torque allocation at each instant is computed by finding a solution to an optimization problem using gradient descent, a well-known algorithm that seeks the minimum cost employing the gradient of the cost function. A cost function seeking to minimize excessive wheel slip is proposed as the basis of the optimization problem, while the constraints come from the physical limitations of the motors and friction limits between the tires and road. The DYC system requires information about the tire forces in real-time, so this study presents a framework for estimating the tire force in all three coordinate directions. The sideslip angle is also a crucial quantity that must be measured or estimated but is outside the scope of this study. A comparative analysis of three different formulations of sliding mode control used for computation of the corrective yaw moment and an evaluation of how successfully they achieve neutral steer is presented. IPG Automotive’s CarMaker software, a high-fidelity vehicle simulator, was used as the plant model. A custom electric powertrain model was developed to enable any CarMaker vehicle to be reconfigured for independent control of the motors. This custom powertrain, called TVC_OpenXWD uses the torque/speed map of a Protean Pd18 implemented with lookup tables for each of the four motors. The TVC_OpenXWD powertrain model and controller were designed in MATLAB and Simulink and exported as C code to run them as plug-ins in CarMaker. Simulations of some common maneuvers, including the J-turn, sinusoidal steer, skid pad, and mu-split, indicate that employing DYC can achieve neutral steer. Additionally, it simultaneously tracks the ideal yaw rate and sideslip angle, while maximizing the traction on each tire[CB1] . The control system performance is evaluated based on its ability to achieve neutral steer by means of tracking the reference yaw rate, stabilizing the vehicle by means of reducing the sideslip angle, and to reduce chattering. A comparative analysis of sliding mode control employing a conventional switching function (CSMC), modified switching function (MSMC), and PID control (HSMC) demonstrates that the MSMC outperforms the other two methods in addition to the open loop system

Optimal slip control for tractors with feedback of drive torque

Traction efficiency of tractors barely reaches 50 % in field operations. On the other hand, modern trends in agriculture show growth of the global tractor markets and at the same time increased demands for greenhouse gas emission reduction as well as energy efficiency due to increasing fuel costs. Engine power of farm tractors is growing at 1.8 kW per year reaching today about 500 kW for the highest traction class machines. The problem of effective use of energy has become crucial. Existing slip control approaches for tractors do not fulfil this requirement due to fixed reference set-point. The present work suggests an optimal control scheme based on set-point optimization and on assessment of soil conditions, namely, wheel-ground parameter identification using fuzzy-logic-assisted adaptive unscented Kalman filter.:List of figures VIII List of tables IX Keywords XI List of abbreviations XII List of mathematical symbols XIII Indices XV 1 Introduction 1 1.1 Problem description and challenges 1 1.1.1 Development of agricultural industry 1 1.1.2 Power flows and energy efficiency of a farm tractor 2 1.2 Motivation 9 1.3 Purpose and approach 12 1.3.1 Purpose and goals 12 1.3.2 Brief description of methodology 14 1.3.2.1 Drive torque feedback 14 1.3.2.2 Measurement signals 15 1.3.2.3 Identification of traction parameters 15 1.3.2.4 Definition of optimal slip 15 1.4 Outline 16 2 State of the art in traction management and parameter estimation 17 2.1 Slip control for farm tractors 17 2.2 Acquisition of drive torque feedback 23 2.3 Tire-ground parameter estimation 25 2.3.1 Kalman filter 25 2.3.2 Extended Kalman filter 27 2.3.3 Unscented Kalman filter 27 2.3.4 Adaptation algorithms for Kalman filter 29 3 Modelling vehicle dynamics for traction control 31 3.1 Tire-soil interaction 31 3.1.1 Forces in wheel-ground contact 32 3.1.1.1 Vertical force 32 3.1.1.2 Tire-ground surface geometry 34 3.1.2 Longitudinal force 36 3.1.3 Zero-slip condition 37 3.1.3.1 Soil shear stress 38 3.1.3.2 Rolling resistance 39 3.2 Vehicle body and wheels 40 3.2.1 Short description of Multi-Body-Simulation 40 3.2.2 Vehicle body and wheel models 42 3.2.3 Wheel structure 43 3.3 Stochastic input signals 45 3.3.1 Influence of trend and low-frequency components 47 3.3.2 Modelling stochastic signals 49 3.4 Further components and general view of tractor model 53 3.4.1 Generator, intermediate circuit, electrical motors and braking resistor 53 3.4.2 Diesel engine 55 4 Identification of traction parameters 56 4.1 Description of identification approaches 56 4.2 Vehicle model 58 4.2.1 Vehicle longitudinal dynamics 58 4.2.2 Wheel rotational dynamics 59 4.2.3 Tire dynamic rolling radius and inner rolling resistance coefficient 60 4.2.4 Whole model 61 4.3 Static methods of parameter identification 63 4.4 Adaptation mechanism of the unscented Kalman filter 63 4.5 Fuzzy supervisor for the adaptive unscented Kalman filter 66 4.5.1 Structure of the fuzzy supervisor 67 4.5.2 Stability analysis of the adaptive unscented Kalman filter with the fuzzy supervisor 69 5 Optimal slip control 73 5.1 Approaches for slip control by means of traction control system 73 5.1.1 Feedback compensation law 73 5.1.2 Sliding mode control 74 5.1.3 Funnel control 77 5.1.4 Lyapunov-Candidate-Function-based control, other approaches and choice of algorithm 78 5.2 General description of optimal slip control algorithm 79 5.3 Estimation of traction force characteristic curves 82 5.4 Optimal slip set-point computation 85 6 Verification of identification and optimal slip control systems 91 6.1 Simulation results 91 6.1.1 Identification of traction parameters 91 6.1.1.1 Comparison of extended Kalman filter and unscented Kalman filter 92 6.1.1.2 Comparison of ordinary and adaptive unscented Kalman filters 96 6.1.1.3 Comparison of the adaptive unscented Kalman filter with the fuzzy supervisor and static methods 99 6.1.1.4 Description of soil conditions 100 6.1.1.5 Identification of traction parameters under changing soil conditions 101 6.1.2 Approximation of characteristic curves 102 6.1.3 Slip control with reference of 10% 103 6.1.4 Comparison of operating with fixed and optimal slip reference 104 6.2 Experimental verification 108 6.2.1 Setup and description of the experiments 108 6.2.2 Virtual slip control without load machine 109 6.2.3 Virtual slip control with load machine 113 7 Summary, conclusions and future challenges 122 7.1 Summary of results and discussion 122 7.2 Contributions of the dissertation 123 7.3 Future challenges 123 Bibliography 125 A Measurement systems 137 A.1 Measurement of vehicle velocity 137 A.2 Measurement of wheel speed 138 A.3 Measurement or estimation of wheel vertical load 139 A.4 Measurement of draft force 140 A.5 Further possible measurement systems 141 B Basic probability theoretical notions 142 B.1 Brief description of the theory of stochastic processes 142 B.2 Properties of stochastic signals 144 B.3 Bayesian filtering 145 C Modelling stochastic draft force and field microprofile 147 D Approximation of kappa-curves 152 E Simulation parameters 15

Direct yaw moment control for electric vehicles with independent motors

Direct Yaw Moment Control (DYC) systems generate a corrective yaw moment to alter the vehicle dynamics by means of active distribution of the longitudinal tire forces, and they have been proven to be an effective means to enhance the vehicle handling and stability. The latest type of DYC systems employs the on-board electric motors of electric or hybrid vehicles to generate the corrective yaw moment, and it has presented itself as a more effective approach than the conventional DYC schemes. In this thesis, a wide range of existing vehicle dynamics control designs, especially the typical DYC solutions, are investigated. The theories and principles behind these control methods are summarized, and the features of each control scheme are highlighted. Then, a full vehicle model including the vehicle equivalent mechanical model, vehicle equations of motion, wheel equation of motion and Magic Formula tire model is established. Using the derived vehicle equations of motion, the fundamental mathematical relationships between the corrective yaw moment produced by the DYC system and the crucial vehicle states (the yaw rate and vehicle side-slip) are derived. Based on these relationships, two DYC systems are proposed for electric vehicles (or hybrid vehicles) by means of individual control of the independent driving motors. These two systems are designed to track the desired yaw rate and vehicle side-slip, respectively. Extensive simulation results verify that these systems are effective in improving vehicle dynamic performance. Apart from the two systems that adjust yaw rate or vehicle side-slip individually, a novel sliding mode DYC scheme is proposed to regulate both vehicle states simultaneously, aiming to better enhance the vehicle handling and stability. This control scheme guarantees the simultaneous convergences of both the yaw rate and vehicle side-slip errors to zero, and eliminates the limitations presented in the common sliding mode DYC solutions. Comparative simulation results indicate that the vehicle handling and stability are significantly enhanced with the proposed DYC system on-board. Also, this DYC scheme is shown to outperform its corresponding counterparts in various driving conditions

Integrated vehicle dynamics control using active steering, driveline and braking

This thesis investigates the principle of integrated vehicle dynamics control through proposing a new control configuration to coordinate active steering subsystems and dynamic stability control (DSC) subsystems. The active steering subsystems include Active Front Steering (AFS) and Active Rear Steering (ARS); the dynamic stability control subsystems include driveline based, brake based and driveline plus brake based DSC subsystems. A nonlinear vehicle handling model is developed for this study, incorporating the load transfer effects and nonlinear tyre characteristics. This model consists of 8 degrees of freedom that include longitudinal, lateral and yaw motions of the vehicle and body roll motion relative to the chassis about the roll axis as well as the rotational dynamics of four wheels. The lateral vehicle dynamics are analysed for the entire handling region and two distinct control objectives are defined, i.e. steerability and stability which correspond to yaw rate tracking and sideslip motion bounding, respectively. Active steering subsystem controllers and dynamic stability subsystem controller are designed by using the Sliding Mode Control (SMC) technique and phase-plane method, respectively. The former is used as the steerability controller to track the reference yaw rate and the latter serves as the stability controller to bound the sideslip motion of the vehicle. Both stand-alone controllers are evaluated over a range of different handling regimes. The stand-alone steerability controllers are found to be very effective in improving vehicle steering response up to the handling limit and the stand-alone stability controller is found to be capable of performing the task of maintaining vehicle stability at the operating points where the active steering subsystems cannot. Based on the two independently developed stand-alone controllers, a novel rule based integration scheme for AFS and driveline plus brake based DSC is proposed to optimise the overall vehicle performance by minimising interactions between the two subsystems and extending functionalities of individual subsystems. The proposed integrated control system is assessed by comparing it to corresponding combined control. Through the simulation work conducted under critical driving conditions, the proposed integrated control system is found to lead to a trade-off between stability and limit steerability, improved vehicle stability and reduced influence on the longitudinal vehicle dynamics