A laser scanning system for metrology and viewing in ITER

The construction and operation of a next-generation fusion reactor will require metrology to achieve and verify precise alignment of plasma-facing components and inspection in the reactor vessel. The system must be compatible with the vessel environment of high gamma radiation (10{sup 4} Gy/h), ultra-high-vacuum (10{sup {minus}8} torr), and elevated temperature (200 C). The high radiation requires that the system be remotely deployed. A coherent frequency modulated laser radar-based system will be integrated with a remotely operated deployment mechanism to meet these requirements. The metrology/viewing system consists of a compact laser transceiver optics module which is linked through fiber optics to the laser source and imaging units that are located outside of a biological shield. The deployment mechanism will be a mast-like positioning system. Radiation-damage tests will be conducted on critical sensor components at Oak Ridge National Laboratory to determine threshold damage levels and effects on data transmission. This paper identifies the requirements for International Thermonuclear Experimental Reactor metrology and viewing and describes a remotely operated precision ranging and surface mapping system

Non contact surface metrology in a hazardous environment

The EFDA-JET tokamak is an experimental fusion device researching fusion as a means of energy production. Inside the toroidal vessel, plasma with temperature in excess of 100 million degrees Celsius is generated and constrained by high power magnetic fields. Additional protection is provided by tiles which clad the inside of the machine. As part of a major upgrade existing heat protective tiles are to be replaced with an advanced design, and renewed interest has been shown in dimensional measurement of the surface. Measurement must occur during shutdown periods where temperature and pressure are at ambient levels. Manned entry is not permissible and all work should be performed remotely. To avoid contamination which could affect the fusion reaction and experimental results, contact with the measurement surface is not permitted. This work assesses non-contact surface measurement technologies, along with standards and guidelines for dimensional surface measurement. Existing measurement test artefacts do not offer the required surface finish and features, so specific test artefacts have been designed and produced. These artefacts are traceable to the national length standard, as traceability is a pre-requisite to evaluate accuracy. Exploratory tests highlighted two technologies for further investigation, laser triangulation and white light fringe projection. Two commercially available, state-ofthe- art examples of each technology have been evaluated using a processing method developed to highlight performance in key areas relevant to EFDA-JET. These areas include quantitative assessments of the effect of surface angle on measurement quality, the effect of depth of field for fringe projection systems and the ability of technologies to record gap and flush from tens of micrometres to millimetres. Tests enable a user to begin to assess the impact the measurement system has on the measurement result, how different technologies and systems used alone or in combination may resolve or compound erroneous results, clarifying or disrupting the meaning of results

Development of Remote Handling Technologies Tolerant to Operation Ready Fusion Reactor Conditions

The International Thermonuclear Experimental Reactor (ITER) will be the next step towards fusion power plants, featuring deuterium-tritium plasma to generate 500 MW of fusion power. Using tritium will result in the activation of the vacuum vessel materials, requiring robotic manipulators to carry out the maintenance of the machine. One of these robots must perform inspection tasks, such as carrying the ITER In-Vessel Viewing System (IVVS), and will need to be deployed in conditions as close as possible to the operating machine; the vacuum inside the vessel should be kept clean, the wall temperature and radiation level will be high, and the toroidal magnetic field should still be on. The robot should be able to place the probe within view of a good percentage of the plasma-facing wall covering the whole vacuum vessel. This study aims to provide technical solutions for every system of a robotic manipulator in this environment. The effects of the magnetic field on the different systems of a robot will be investigated, from the fundamentals of theory to practical experimentation, using a specially designed magnetic field generator. Solutions for actuation, sensing, logic system, and command that are tolerant of the magnetic field or actively use it to enhance the performance of the robotic manipulator are provided. A preliminary design of a robot using the technical solutions developed in this thesis as per the specifications of the IVVS is presented. The design is meant to demonstrate the feasibility of a robotic manipulator featuring multiple degrees of freedom within the constraints considered. Guidelines for geometry, actuation, sensing and logic systems design are provided that should allow the robotic manipulator to place its probe for it to view more than 99% of the first wall. Finally, a summary of the major contributions of the thesis is given in conclusion. The major effects of a magnetic field on robot components are listed with guidelines on how to cope with them in the design. This chapter also sums up the different technologies, their advantages, and their limitations

From plain visualisation to vibration sensing: using a camera to control the flexibilities in the ITER remote handling equipment

Thermonuclear fusion is expected to play a key role in the energy market during the second half of this century, reaching 20% of the electricity generation by 2100. For many years, fusion scientists and engineers have been developing the various technologies required to build nuclear power stations allowing a sustained fusion reaction. To the maximum possible extent, maintenance operations in fusion reactors are performed manually by qualified workers in full accordance with the "as low as reasonably achievable" (ALARA) principle. However, the option of hands-on maintenance becomes impractical, difficult or simply impossible in many circumstances, such as high biological dose rates. In this case, maintenance tasks will be performed with remote handling (RH) techniques. The International Thermonuclear Experimental Reactor ITER, to be commissioned in southern France around 2025, will be the first fusion experiment producing more power from fusion than energy necessary to heat the plasma. Its main objective is “to demonstrate the scientific and technological feasibility of fusion power for peaceful purposes”. However ITER represents an unequalled challenge in terms of RH system design, since it will be much more demanding and complex than any other remote maintenance system previously designed. The introduction of man-in-the-loop capabilities in the robotic systems designed for ITER maintenance would provide useful assistance during inspection, i.e. by providing the operator the ability and flexibility to locate and examine unplanned targets, or during handling operations, i.e. by making peg-in-hole tasks easier. Unfortunately, most transmission technologies able to withstand the very specific and extreme environmental conditions existing inside a fusion reactor are based on gears, screws, cables and chains, which make the whole system very flexible and subject to vibrations. This effect is further increased as structural parts of the maintenance equipment are generally lightweight and slender structures due to the size and the arduous accessibility to the reactor. Several methodologies aiming at avoiding or limiting the effects of vibrations on RH system performance have been investigated over the past decade. These methods often rely on the use of vibration sensors such as accelerometers. However, reviewing market shows that there is no commercial off-the-shelf (COTS) accelerometer that meets the very specific requirements for vibration sensing in the ITER in-vessel RH equipment (resilience to high total integrated dose, high sensitivity). The customisation and qualification of existing products or investigation of new concepts might be considered. However, these options would inevitably involve high development costs. While an extensive amount of work has been published on the modelling and control of flexible manipulators in the 1980s and 1990s, the possibility to use vision devices to stabilise an oscillating robotic arm has only been considered very recently and this promising solution has not been discussed at length. In parallel, recent developments on machine vision systems in nuclear environment have been very encouraging. Although they do not deal directly with vibration sensing, they open up new prospects in the use of radiation tolerant cameras. This thesis aims to demonstrate that vibration control of remote maintenance equipment operating in harsh environments such as ITER can be achieved without considering any extra sensor besides the embarked rad-hardened cameras that will inevitably be used to provide real-time visual feedback to the operators. In other words it is proposed to consider the radiation-tolerant vision devices as full sensors providing quantitative data that can be processed by the control scheme and not only as plain video feedback providing qualitative information. The work conducted within the present thesis has confirmed that methods based on the tracking of visual features from an unknown environment are effective candidates for the real-time control of vibrations. Oscillations induced at the end effector are estimated by exploiting a simple physical model of the manipulator. Using a camera mounted in an eye-in-hand configuration, this model is adjusted using direct measurement of the tip oscillations with respect to the static environment. The primary contribution of this thesis consists of implementing a markerless tracker to determine the velocity of a tip-mounted camera in an untrimmed environment in order to stabilise an oscillating long-reach robotic arm. In particular, this method implies modifying an existing online interaction matrix estimator to make it self-adjustable and deriving a multimode dynamic model of a flexible rotating beam. An innovative vision-based method using sinusoidal regression to sense low-frequency oscillations is also proposed and tested. Finally, the problem of online estimation of the image capture delay for visual servoing applications with high dynamics is addressed and an original approach based on the concept of cross-correlation is presented and experimentally validated

Review of industrial temperature measurement technologies and research priorities for the thermal characterisation of the factories of the future

As the largest source of dimensional measurement uncertainty, addressing the challenges of thermal variation is vital to ensure product and equipment integrity in the factories of the future. While it is possible to closely control room temperature, this is often not practical or economical to realise in all cases where inspection is required. This article reviews recent progress and trends in seven key commercially available industrial temperature measurement sensor technologies primarily in the range of 0 °C–50 °C for invasive, semi-invasive and non-invasive measurement. These sensors will ultimately be used to measure and model thermal variation in the assembly, test and integration environment. The intended applications for these technologies are presented alongside some consideration of measurement uncertainty requirements with regard to the thermal expansion of common materials. Research priorities are identified and discussed for each of the technologies as well as temperature measurement at large. Future developments are briefly discussed to provide some insight into which direction the development and application of temperature measurement technologies are likely to head