Determining the Feasibility of Using Abandoned Big Box Stores as Modular Construction Factories

Modular Construction is the process of prefabricating construction parts, sections of buildings, and entire modular housing units in factory-controlled environments off the construction site location. Modular construction is a process to improve quality control, decrease project schedule, decrease project costs, and a reduction in onsite safety risks. Research conducted in this thesis looks into the feasibility of developing a new space for modular construction factories inside abandoned big box stores. Big box stores house multiple amenities perfect for manufacturing purposes including: large total square footage, office spaces, multiple bathrooms, and multiple locations spread out across the country to decrease possible shipping costs and allow future rapid expansion. The aim of this research through case study investigation was to understand the feasibility of using abandoned big box stores for modular construction to compare and contrast the variables between them. Although certain store formats contain the amenities for housing certain modular factories, the adaptability for modular factories depends on the format, size, and location of the abandoned store. Research into providing space for modular construction factories may help alleviate the construction workforce challenges by bringing workers into a climate-controlled environment; where weather is no longer a schedule delay factor, safety risks are minimized, and quality control can be completed on a more frequent basis

Characterizing the Load Environment of Ferry Landings for Washington State Ferries and the Alaska Marine Highway System

INE/AUTC 13.0

Optimization Models for Locating Cross-docks under Capacity Uncertainty

The objective of this thesis is to develop mathematical models for locating cross-docks in a supply chain. Cross-docking is a strategy which can help consolidate the goods in the supply chain and save costs by reducing the number of truck trips. In this thesis four optimization models were developed. First two optimization models termed Model A and Model B were deterministic models. The goal of model A was to choose exactly P locations to locate cross-docks so that the transportation and handling costs are minimized. The goal of model B is to locate as many cross-docks as needed so that total routing, handling, and facility location costs are minimized. Then we developed a chance constraint model and a recourse model which accounted for capacity uncertainties at cross-dock location. The chance constraint model accounts for day to day operational uncertainties whereas the recourse model accounts to drastic reductions in capacities due to disruptions. Extensive computational analysis was conducted on two networks with parameters consistent with real world freight operations. The results reveal that cross-docking provides significant savings when the demand sizes are small and there is more potential for consolidation. For larger demands where the potential for consolidation is less, cross-dock savings diminish. The results were found to be consistent across a variety of capacity uncertainty scenarios

Progress in Material Handling Research: 2010

Table of Content

LOGISTICS AND SUPPLY CHAIN STRATEGIES IN GRAIN EXPORTING

During the past decade, the grain shipping industry has become highly competitive and technologically advanced. These changes, along with the introduction of innovative shipping mechanisms, have made logistics management an important source of opportunity and risk for grain shippers. In this study, a stochastic simulation model was developed to evaluate the tradeoffs and effects of key variables on logistical performance in managing the grain supply chain. Average demurrage cost for the supply chain was $2.03 million with the greatest cost being for railcars and the least cost being for barges. Of the stochastic variables modeled, changes in export demand had the greatest impact on demurrage costs.Supply Chain, Grain Shipping, Logistics, Demurrage, Guaranteed Freight, Industrial Organization,

Warehousing and Inventory Management in Dual Channel and Global Supply Chains

More firms are adopting the dual-channel supply chain business model where firms offer their products to customers using dual-channel sales (to offer the item to customers online and offline). The development periods of innovative products have been shortened, especially for high-tech companies, which leads to products with short life cycles. This means that companies need to put their new products on the market as soon as possible. The dual-channel supply chain is a perfect tool to increase the customer’s awareness of new products and to keep customers’ loyalty; firms can offer new products online to the customer faster compared to the traditional retail sales channel. The emergence of dual-channel firms was mainly driven by the expansion in internet use and the advances in information and manufacturing technologies. No existing research has examined inventory strategies, warehouse structure, operations, and capacity in a dual-channel context. Additionally, firms are in need to integrate their global suppliers base; where the lower parts costs compensate for the much higher procurement and cross-border costs; in their supply chain operations. The most common method used to integrate the global supplier base is the use of cross-dock, also known as Third Party Logistic (3PL). This study is motivated by real-world problem, no existing research has considered the optimization of cross-dock operations in terms of dock assignment, storage locations, inventory strategies, and lead time uncertainty in the context of a cross-docking system. In this dissertation, we first study the dual-channel warehouse in the dual-channel supply chain. One of the challenges in running the dual-channel warehouse is how to organize the warehouse and manage inventory to fulfill both online and offline (retailer) orders, where the orders from different channels have different features. A model for a dual-channel warehouse in a dual-channel supply chain is proposed, and a solution approach is developed in the case of deterministic and stochastic lead times. Ending up with numerical examples to highlight the model’s validity and its usefulness as a decision support tool. Second, we extend the first problem to include the global supplier and the cross-border time. The impact of global suppliers and the effect of the cross-border time on the dual-channel warehouse are studied. A cross-border dual-channel warehouse model in a dual-channel supply chain context is proposed. In addition to demand and lead time uncertainty, the cross-border time is included as stochastic parameter. Numerical results and managerial insights are also presented for this problem. Third, motivated by a real-world cross-dock problem, we perform a study at one of the big 3 automotive companies in the USA. The company faces the challenges of optimizing their operations and managing the items in the 3PL when introducing new products. Thus, we investigate a dock assignment problem that considers the dock capacity and storage space and a cross-dock layout. We propose an integrated model to combine the cross-dock assignment problem with cross-dock layout problem so that cross-dock operations can be coordinated effectively. In addition to lead time uncertainty, the cross-border time is included as stochastic parameter. Real case study and numerical results and managerial insights are also presented for this problem highlighting the cross-border effect. Solution methodologies, managerial insights, numerical analysis as well as conclusions and potential future study topics are also provided in this dissertation

Functional Design of Physical Internet Facilities: A Road-rail Hub

As part of the 2010 IMHRC, Montreuil, Meller and Ballot enumerated the type of facilities that would be necessary to operate a Physical Internet (PI, π), which they termed, “π-nodes.” This paper is part of a three-paper series for the 2012 IMHRC where the authors provide functional designs of three PI facilities. This paper covers a PI road-rail hub. The purpose of a PI road-rail node is to enable the transfer of PI containers from their inbound to outbound destinations. Therefore, a road-rail π-hub provides a mechanism to transfer π-containers from a train to another one or a truck or from a truck to a train. The objective of the paper is to provide a design that is feasible to meet the objectives of this type of facility, identify ways to measure the performance of the design, and to identify research models that would assist in the design of such facilities. The functional design is presented in sufficient detail as to provide an engineer a proof of concept