Operations Management

Global competition has caused fundamental changes in the competitive environment of the manufacturing and service industries. Firms should develop strategic objectives that, upon achievement, result in a competitive advantage in the market place. The forces of globalization on one hand and rapidly growing marketing opportunities overseas, especially in emerging economies on the other, have led to the expansion of operations on a global scale. The book aims to cover the main topics characterizing operations management including both strategic issues and practical applications. A global environmental business including both manufacturing and services is analyzed. The book contains original research and application chapters from different perspectives. It is enriched through the analyses of case studies

A Fuzzy Criticality Assessment System of Process Equipment for Optimized Maintenance Management.

yesIn modern chemical plants, it is essential to establish an effective maintenance strategy which will deliver financially driven results at optimised conditions, that is, minimum cost and time, by means of a criticality review of equipment in maintenance. In this article, a fuzzy logic-based criticality assessment system (FCAS) for the management of a local company’s equipment maintenance is introduced. This fuzzy system is shown to improve the conventional crisp criticality assessment system (CCAS). Results from case studies show that not only can the fuzzy logic-based system do what the conventional crisp system does but also it can output more criticality classifications with an improved reliability and a greater number of different ratings that account for fuzziness and individual voice of the decision-makers

Prognostics and Health Management of Industrial Equipment

ISBN13: 9781466620957Prognostics and health management (PHM) is a field of research and application which aims at making use of past, present and future information on the environmental, operational and usage conditions of an equipment in order to detect its degradation, diagnose its faults, predict and proactively manage its failures. The present paper reviews the state of knowledge on the methods for PHM, placing these in context with the different information and data which may be available for performing the task and identifying the current challenges and open issues which must be addressed for achieving reliable deployment in practice. The focus is predominantly on the prognostic part of PHM, which addresses the prediction of equipment failure occurrence and associated residual useful life (RUL)

Knowledge management for maintenance, repair and service of manufacturing

Manufacturing equipment, such as numerical controlled machines and assembly cranes, requires constant maintenance and service in their operating lifecycle. Equipment maintenance plays an important role in avoiding unexpected failures and ensuring production efficiency. During maintenance operations, much data is generated and stored in databases. It is essential for manufacturing companies to develop a system to integrate equipment condition monitoring, fault prediction and knowledge base to support maintenance decisions. A case study, carried out within a power generator manufacturing organisation, was conducted to understand what the maintenance process is and how maintenance knowledge is currently managed. It was concluded that maintenance process is less efficient, and maintenance records, stored within internal databases, are not consistent, which makes knowledge hard to share, learn from and reuse. This paper proposes a Knowledge Management System for Maintenance, Repair and Service in Manufacturing Systems to support better maintenance decision and improve maintenance efficiency

Knowledge Management for Maintenance, Repair and Service of Manufacturing System

Manufacturing equipment, such as numerical controlled machines and assembly cranes, requires constant maintenance and service in their operating lifecycle. Equipment maintenance plays an important role in avoiding unexpected failures and ensuring production efficiency. During maintenance operations, much data is generated and stored in databases. It is essential for manufacturing companies to develop a system to integrate equipment condition monitoring, fault prediction and knowledge base to support maintenance decisions. A case study, carried out within a power generator manufacturing organisation, was conducted to understand what the maintenance process is and how maintenance knowledge is currently managed. It was concluded that maintenance process is less efficient, and maintenance records, stored within internal databases, are not consistent, which makes knowledge hard to share, learn from and reuse. This paper proposes a Knowledge Management System for Maintenance, Repair and Service in Manufacturing Systems to support better maintenance decision and improve maintenance efficiency

CONDITION-BASED RISK ASSESSMENT STRATEGY AND ITS HEALTH INDICATOR WITH APPLICATION TO PUMPS AND COMPRESSORS

Large rotating machinery, such as centrifugal gas compressors and pumps, are widely applied as crucial components in the petrochemical industries. To enable in-time and effective maintenance of these machines, the concept of a health indicator is arousing great interest. A suitable health indicator indicates the overall health of the machinery and it is closely related to maintenance strategies and decision-making. It can be obtained either from near misses and incident data, or from real-time measured data. However, the existing health indicators have some limitations. On the one hand, the near misses and incident data may have been obtained from similar systems, reflecting population characteristics but not fully accounting for the individual features of the target system. On the other hand, the existing health indicators that use condition monitoring data, mainly focused on detecting incipient faults, and usually do not include financial cost factors when calculating the indicators. Therefore, there is the requirement to develop a single system "Health Indicator", that can show the health condition of a system in real-time, as well as the likely financial loss incurred when a fault is detected in the system, to assist operators on maintenance decision making. This project has developed such an integrated health indicator for rotating machinery. The integrated health indicator described in this thesis is extracted from a novel condition-based risk assessment strategy, which can be regarded as an integration of risk-based maintenance with improved conventional condition-based maintenance, with financial factors taken into account. The value of the health indicator is that it directly illustrates the risk to the system (or equipment), including likely financial loss, which makes it easier for operators to select the optimal time for maintenance or set alarm thresholds given the specific conditions in their companies or plants. This thesis provides a guide to set up an integrated maintenance model for large rotating machinery. It provides a useful reference for researchers working on condition-based fault detection and dynamic risk-based maintenance