Design, rapid manufacturing and modeling of a reduced-scale forwarder crane with closed kinematic chain

Forestry cranes are of paramount importance in forestry operations, so considerable efforts have been carried out to improve their performance in recent years. However, all these efforts have focused on automation technology, leaving aside other alternatives for improvement. Among these alternatives is model-based design, which has the potential to be game-changing for the forest industry. Because research on model-based design is almost non-existent for forestry cranes, there are many gaps that should be filled before presenting improved designs of forestry cranes. The purpose of this article is to fill two of those gaps: (1) the high cost-benefit ratio and safety concerns when testing new designs, components or algorithms in industrial-scale forestry cranes and (2) the dynamic modeling of forestry cranes as mechanical systems with closed kinematic chain. Under these premises, this article first presents a reduced-scale platform resembling a forwarder crane with closed-kinematic chain, where the components of the mechanical structure are manufactured with 3D printing technology, and second, the modeling and experimental validation of the reduced-scale forwarder, where the closed kinematic chain is considered as a system of multiple constrained open kinematic chains. For the experimental validation, a comparison between both experimental and simulation results is presented. Results presented in this article broaden the options to design and test new concepts and/or technology to improve forestry cranes performance

Limited Information Shared Control and its Applications to Large Vehicle Manipulators

Diese Dissertation beschäftigt sich mit der kooperativen Regelung einer mobilen Arbeitsmaschine, welche aus einem Nutzfahrzeug und einem oder mehreren hydraulischen Manipulatoren besteht. Solche Maschinen werden für Aufgaben in der Straßenunterhaltungsaufgaben eingesetzt. Die Arbeitsumgebung des Manipulators ist unstrukturiert, was die Bestimmung einer Referenztrajektorie erschwert oder unmöglich macht. Deshalb wird in dieser Arbeit ein Ansatz vorgeschlagen, welcher nur das Fahrzeug automatisiert, während der menschliche Bediener ein Teil des Systems bleibt und den Manipulator steuert. Eine solche Teilautomatisierung des Gesamtsystems führt zu einer speziellen Klasse von Mensch-Maschine-Interaktionen, welche in der Literatur noch nicht untersucht wurde: Eine kooperative Regelung zwischen zwei Teilsystemen, bei der die Automatisierung keine Informationen von dem vom Menschen gesteuerten Teilsystem hat. Deswegen wird in dieser Arbeit ein systematischer Ansatz der kooperativen Regelung mit begrenzter Information vorgestellt, der den menschlichen Bediener unterstützen kann, ohne die Referenzen oder die Systemzustände des Manipulators zu messen. Außerdem wird ein systematisches Entwurfskonzept für die kooperative Regelung mit begrenzter Information vorgestellt. Für diese Entwurfsmethode werden zwei neue Unterklassen der sogenannten Potenzialspiele eingeführt, die eine systematische Berechnung der Parameter der entwickelten kooperativen Regelung ohne manuelle Abstimmung ermöglichen. Schließlich wird das entwickelte Konzept der kooperativen Regelung am Beispiel einer großen mobilen Arbeitsmaschine angewandt, um seine Vorteile zu ermitteln und zu bewerten. Nach der Analyse in Simulationen wird die praktische Anwendbarkeit der Methode in drei Experimenten mit menschlichen Probanden an einem Simulator untersucht. Die Ergebnisse zeigen die Überlegenheit des entwickelten kooperativen Regelungskonzepts gegenüber der manuellen Steuerung und der nicht-kooperativen Steuerung hinsichtlich sowohl der objektiven Performanz als auch der subjektiven Bewertung der Probanden. Somit zeigt diese Dissertation, dass die kooperative Regelung mobiler Arbeitsmaschinen mit den entwickelten theoretischen Konzepten sowohl hilfreich als auch praktisch anwendbar ist

Volume 3 – Conference

We are pleased to present the conference proceedings for the 12th edition of the International Fluid Power Conference (IFK). The IFK is one of the world’s most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists. The Chair of Fluid-Mechatronic Systems at the TU Dresden is organizing and hosting the IFK for the sixth time. Supporting hosts are the Fluid Power Association of the German Engineering Federation (VDMA), Dresdner Verein zur Förderung der Fluidtechnik e. V. (DVF) and GWT-TUD GmbH. The organization and the conference location alternates every two years between the Chair of Fluid-Mechatronic Systems in Dresden and the Institute for Fluid Power Drives and Systems in Aachen. The symposium on the first day is dedicated to presentations focused on methodology and fundamental research. The two following conference days offer a wide variety of application and technology orientated papers about the latest state of the art in fluid power. It is this combination that makes the IFK a unique and excellent forum for the exchange of academic research and industrial application experience. A simultaneously ongoing exhibition offers the possibility to get product information and to have individual talks with manufacturers. The theme of the 12th IFK is “Fluid Power – Future Technology”, covering topics that enable the development of 5G-ready, cost-efficient and demand-driven structures, as well as individual decentralized drives. Another topic is the real-time data exchange that allows the application of numerous predictive maintenance strategies, which will significantly increase the availability of fluid power systems and their elements and ensure their improved lifetime performance. We create an atmosphere for casual exchange by offering a vast frame and cultural program. This includes a get-together, a conference banquet, laboratory festivities and some physical activities such as jogging in Dresden’s old town.:Group 8: Pneumatics Group 9 | 11: Mobile applications Group 10: Special domains Group 12: Novel system architectures Group 13 | 15: Actuators & sensors Group 14: Safety & reliabilit

Improving Automated Operations of Heavy-Duty Manipulators with Modular Model-Based Control Design

The rapid development of robotization and automation in mobile working machines aims to increase productivity and safety in many industrial sectors. In heavy-duty applications, hydraulically actuated manipulators are the common solution due to their large power-to-weight ratio. As hydraulic systems can exhibit nonlinear dynamic behavior, automated operations with closed-loop control become challenging. In industrial applications, the dexterity of operations for manipulators is ensured by providing interfaces to equip product variants with different tool attachments. By considering these domain-specific tool attachments for heavy-duty hydraulic manipulators (HHMs), the autonomous robotic operating development for all product variants might be a time-consuming process. This thesis aims to develop a modular nonlinear model-based (NMB) control method for HHMs to enable systematic NMB model reuse and control system modularity across different HHM product variants with actuators and tool attachments. Equally importantly, the properties of NMB control are used to improve the high-performance control for multi degrees-of-freedom robotic HHMs, as rigorously stability-guaranteed control systems have been shown to provide superior performance. To achieve these objectives, four research problems (RPs) on HHM controls are addressed. The RPs are focused on damping control methods in underactuated tool attachments, compensating for static actuator nonlinearities, and, equally significantly, improving overall control performance. The fourth RP is introduced for hydraulic series elastic actuators (HSEAs) in HHM applications, which can be regarded as supplementing NMB control with the aim of improving force controllability. Six publications are presented to investigate the RPs in this thesis. The control development focus was on modular NMB control design for HHMs equipped with different actuators and tool attachments consisting of passive and actuated joints. The designed control methods were demonstrated on a full-size HHM and a novel HSEA concept in a heavy-duty experimental setup. The results verified that modular control design for HHM systems can be used to decrease the modifications required to use the manipulator with different tool attachments and floating-base environments

Learning and Reacting with Inaccurate Prediction: Applications to Autonomous Excavation

Motivated by autonomous excavation, this work investigates solutions to a class of problem where disturbance prediction is critical to overcoming poor performance of a feedback controller, but where the disturbance prediction is intrinsically inaccurate. Poor feedback controller performance is related to a fundamental control problem: there is only a limited amount of disturbance rejection that feedback compensation can provide. It is known, however, that predictive action can improve the disturbance rejection of a control system beyond the limitations of feedback. While prediction is desirable, the problem in excavation is that disturbance predictions are prone to error due to the variability and complexity of soil-tool interaction forces. This work proposes the use of iterative learning control to map the repetitive components of excavation forces into feedforward commands. Although feedforward action shows useful to improve excavation performance, the non-repetitive nature of soil-tool interaction forces is a source of inaccurate predictions. To explicitly address the use of imperfect predictive compensation, a disturbance observer is used to estimate the prediction error. To quantify inaccuracy in prediction, a feedforward model of excavation disturbances is interpreted as a communication channel that transmits corrupted disturbance previews, for which metrics based on the sensitivity function exist. During field trials the proposed method demonstrated the ability to iteratively achieve a desired dig geometry, independent of the initial feasibility of the excavation passes in relation to actuator saturation. Predictive commands adapted to different soil conditions and passes were repeated autonomously until a pre-specified finish quality of the trench was achieved. Evidence of improvement in disturbance rejection is presented as a comparison of sensitivity functions of systems with and without the use of predictive disturbance compensation

Legged Robots for Object Manipulation: A Review

Legged robots can have a unique role in manipulating objects in dynamic, human-centric, or otherwise inaccessible environments. Although most legged robotics research to date typically focuses on traversing these challenging environments, many legged platform demonstrations have also included "moving an object" as a way of doing tangible work. Legged robots can be designed to manipulate a particular type of object (e.g., a cardboard box, a soccer ball, or a larger piece of furniture), by themselves or collaboratively. The objective of this review is to collect and learn from these examples, to both organize the work done so far in the community and highlight interesting open avenues for future work. This review categorizes existing works into four main manipulation methods: object interactions without grasping, manipulation with walking legs, dedicated non-locomotive arms, and legged teams. Each method has different design and autonomy features, which are illustrated by available examples in the literature. Based on a few simplifying assumptions, we further provide quantitative comparisons for the range of possible relative sizes of the manipulated object with respect to the robot. Taken together, these examples suggest new directions for research in legged robot manipulation, such as multifunctional limbs, terrain modeling, or learning-based control, to support a number of new deployments in challenging indoor/outdoor scenarios in warehouses/construction sites, preserved natural areas, and especially for home robotics.Comment: Preprint of the paper submitted to Frontiers in Mechanical Engineerin

Time Localization of Abrupt Changes in Cutting Process using Hilbert Huang Transform

Cutting process is extremely dynamical process influenced by different phenomena such as chip formation, dynamical responses and condition of machining system elements. Different phenomena in cutting zone have signatures in different frequency bands in signal acquired during process monitoring. The time localization of signal’s frequency content is very important. An emerging technique for simultaneous analysis of the signal in time and frequency domain that can be used for time localization of frequency is Hilbert Huang Transform (HHT). It is based on empirical mode decomposition (EMD) of the signal into intrinsic mode functions (IMFs) as simple oscillatory modes. IMFs obtained using EMD can be processed using Hilbert Transform and instantaneous frequency of the signal can be computed. This paper gives a methodology for time localization of cutting process stop during intermittent turning. Cutting process stop leads to abrupt changes in acquired signal correlated to certain frequency band. The frequency band related to abrupt changes is localized in time using HHT. The potentials and limitations of HHT application in machining process monitoring are shown

Design and Analysis of Electric Powertrains for Offshore Drilling Applications

Doktorgradsavhandling ved Institutt for ingeniørvitenskap, Universitetet i Agder, 2016The global energy market is challenged with an ever increasing need for resources to meet the growing demands for electric power, transportation fuels, etc. Although we witness the expansion of the renewable energy industry, it is still the fossil fuels, with oil and gas dominating the scene of global energy supply sector, that provide majority of worldwide power generation.However, many of the easily accessible hydrocarbon reserves are depleted which requires from the producers of drilling equipment to focus on cost-effective operations and technology to compete in a challenging market. Particularly high level of activity is observed in both industry and academia in the field of electrical actuation systems of drilling machines, as control methods of alternating current (AC) motor drives have become an industrially mature technology over the past few decades. In addition, state-of-the-art AC motors manufacturing processes allow to conform to the strict requirements for safe operation of electrical equipment in explosive atmospheres. These two main reasons made electric actuation systems a tough competitor to hydraulic powertrains used traditionally by the industry. However, optimal design of induction motor drives and systematic analysis of factors associated with operation in harsh offshore conditions are still considered as a major challenge. In this thesis, effective methods for design and analysis of induction motor drives are proposed, including aspects of optimization and simulation-based engineering. The first part of the thesis is devoted to studying methods for modeling, control, and identification of induction machines operating in offshore drilling equipment with the focus to improve their reliability, extend lifetime, and avoid faults and damage, whereas the second part introduces more general approaches to the optimal selection of components of electric drivetrains and to the improvement of the existing dimensioning guidelines. A multidisciplinary approach to design of actuation systems is explored in this thesis by studying the areas of motion control, condition monitoring, and thermal modeling of electric powertrains with an aspiration to reach the level of design sophistication which goes beyond what is currently considered an industrial standard. We present a technique to reproduce operation of a full-scale offshore drilling machine on a scaled-down experimental setup to estimate the mechanical load that the designed powertrain must overcome to meet the specification requirements. The same laboratory setup is used to verify the accuracy of the estimation and control method of an induction motor drive based on the extended Kalman filter (EKF) to confirm that the sensorless control techniques can reduce the number of data acquisition devices in offshore machines, and thus decrease their failure rate without negatively affecting their functionality. To address the challenge of condition monitoring of induction motor drives, we propose a technique to assess the expected lifetime of electric drivetrain components when subjected to the desired duty cycles by comparing the effects of a few popular motion control signals on the cumulative damage and vibrations. As a result, the information about the influence of a given control strategy on drivetrain lifecycle is made available early in the design stage which can significantly affect the choice of the optimal powertrain components. The results show that some of the techniques that have a well-proven track record in other industries can be successfully applied to solve challenges associated with operation of offshore drilling machines. One of the most essential contributions of this thesis, optimal selection of drivetrain components, is based on formulating the drivetrain dimensioning problem as a mixed integer optimization program. The components of powertrain that satisfy the design constraints and are as cost-effective as possible are found to be the global optimum, contrary to the functionality offered by some commercially available drivetrain sizing software products. Another important drawback of the dimensioning procedures recommended by the motor drives manufacturers is the inability to assess if the permissible temperature limits given in the standards do not become violated when the actuation system experiences overloads different than these tabulated in the catalogs. Hence, the second most significant contribution is to propose a method to monitor thermal performance of induction motor drives that is based exclusively on publicly available catalog data and allows for evaluating whether the standard thermal performance limits are violated or not under arbitrary load conditions and at any ambient temperature. Both these solutions can effectively enrich the industrially accepted dimensioning procedures to satisfy the level of conservatism that is demanded by the offshore drilling business but, at the same time, provide improved efficiency and flexibility of the product design process and guarantee optimality (quantitatively, not qualitatively, measurable) of the final solution. An attractive direction for additional development is to further integrate knowledge from different fields relevant to electric powertrains to enable design of tailored solutions without compromising on their cost and performance

Raskaiden pyörällisten mobiilirobottien mallinnus, simulointi ja radanseuranta

Autonomous vehicles have been studied at least since the 1950s. During the last decade, interest towards this field of study has grown imposingly. Path-following control is one of the main subjects among autonomous vehicles. The focus in path-following control is in controlling of the pose of the vehicle to match with the desired pose, which is provided by a specified path or trajectory. Usually the pose is represented in a two-dimensional world frame by the means of x and y coordinates and angle of heading. The methods used in this thesis are modelling and simulation (M&S). M&S of physical systems is a well-recognized field of expertise among engineering sciences. Rapid system prototyping, control designing, or studying an existing system by the means of M&S provide possibilities for observing, developing, and testing under risk-free environment. In this thesis, using the M&S methods provides possibilities for fast and economical evaluation of the designed algorithms before considering prototype testing with actual systems under real environments. Objectives of the thesis are to implement dynamic robot models of two vehicles, design high-level controller structures for their actuators, implement a path-following controller, and study the behaviour of the robots during various autonomous path-following scenarios. The vehicles to be modelled are Ponsse Caribou S10 and Haulotte 16RTJ PRO. The exact study vehicles are owned by Tampere University of Technology. Results from closed loop path-following control of the modelled robots denoted accurate path-following under well-behaved path curvatures, generally with a mean absolute lateral position error less than 0.1 m. In the best simulation results, mean position errors were under of 0.05 m. The implemented controllers proved to be effective at the whole velocity range of the forwarder Ponsse Caribou S10. The implemented high-level inverse kinematic controllers succeeded in synchronous commanding of the robots’ actuators. Due to the forming of the inverse kinematics, the path-following controller was able to output identical control signals independent of the steering structure of the vehicle, thus permitting a possibility for future development among more advanced path-following control

A survey of single and multi-UAV aerial manipulation

Aerial manipulation has direct application prospects in environment, construction, forestry, agriculture, search, and rescue. It can be used to pick and place objects and hence can be used for transportation of goods. Aerial manipulation can be used to perform operations in environments inaccessible or unsafe for human workers. This paper is a survey of recent research in aerial manipulation. The aerial manipulation research has diverse aspects, which include the designing of aerial manipulation platforms, manipulators, grippers, the control of aerial platform and manipulators, the interaction of aerial manipulator with the environment, through forces and torque. In particular, the review paper presents the survey of the airborne platforms that can be used for aerial manipulation including the new aerial platforms with aerial manipulation capability. We also classified the aerial grippers and aerial manipulators based on their designs and characteristics. The recent contributions regarding the control of the aerial manipulator platform is also discussed. The environment interaction of aerial manipulators is also surveyed which includes, different strategies used for end-effectors interaction with the environment, application of force, application of torque and visual servoing. A recent and growing interest of researchers about the multi-UAV collaborative aerial manipulation was also noticed and hence different strategies for collaborative aerial manipulation are also surveyed, discussed and critically analyzed. Some key challenges regarding outdoor aerial manipulation and energy constraints in aerial manipulation are also discussed