Commutation of permanent-magnet synchronous AC motors for military and traction applications

A commutation method for the permanent-magnet AC motor is presented, which combines a Hall-effect encoder with a quadratic extrapolation scheme, and reduced-order state estimation in order to satisfy the design constraints prescribed by certain military and traction applications

Critical Aspects of Electric Motor Drive Controllers and Mitigation of Torque Ripple - Review

Electric vehicles (EVs) are playing a vital role in sustainable transportation. It is estimated that by 2030, Battery EVs will become mainstream for passenger car transportation. Even though EVs are gaining interest in sustainable transportation, the future of EV power transmission is facing vital concerns and open research challenges. Considering the case of torque ripple mitigation and improved reliability control techniques in motors, many motor drive control algorithms fail to provide efficient control. To efficiently address this issue, control techniques such as Field Orientation Control (FOC), Direct Torque Control (DTC), Model Predictive Control (MPC), Sliding Mode Control (SMC), and Intelligent Control (IC) techniques are used in the motor drive control algorithms. This literature survey exclusively compares the various advanced control techniques for conventionally used EV motors such as Permanent Magnet Synchronous Motor (PMSM), Brushless Direct Current Motor (BLDC), Switched Reluctance Motor (SRM), and Induction Motors (IM). Furthermore, this paper discusses the EV-motors history, types of EVmotors, EV-motor drives powertrain mathematical modelling, and design procedure of EV-motors. The hardware results have also been compared with different control techniques for BLDC and SRM hub motors. Future direction towards the design of EV by critical selection of motors and their control techniques to minimize the torque ripple and other research opportunities to enhance the performance of EVs are also presented.publishedVersio

EFFICIENCY AND RELIABILITY ENHANCEMENT OF MULTIPHASE SYNCHRONOUS MOTOR DRIVES

Multiphase electric machines are attractive in comparison with three-phase ones due to advantages such as fault-tolerant nature, smaller rating per phase and lower torque ripple. More specifically, the machines with multiple three-phase windings are particularly convenient, because they are suitable for standard off-the-shelf three-phase dc/ac converter modules. For instance, they are becoming a serious option for applications such as electric vehicles and wind turbines. On the other hand, in these applications, operation at low power is often required for long time intervals; hence, improving the efficiency under such conditions is highly desired and could save a significant amount of energy in the long term. This dissertation proposes a method to enhance the efficiency of electric drives based on multiple three-phase windings at light load. The number of active legs is selected depending on the required torque at each instant. To ensure that the overall efficiency is effectively optimized, not only the converter losses, but also the stator copper losses, are taken into account. Experimental results verify the theoretical outcomes. Surface-mounted permanent-magnet synchronous motors (SPMSMs) require a position measurement to ensure a high-performance control. To avoid the cost and maintenance associated to position sensors, sensorless methods are often preferred. The approaches based on high-frequency signal injection are currently a well-established solution to obtain an accurate position estimation in SPMSMs. These techniques can be roughly divided into two groups: those based on sinusoidal or on square-wave high-frequency signals. The main drawback of the former is the limitation on the response speed, due to the presence of several low-pass filters (LPFs). On the other hand, the latter methods are sensitive to deadtime effects, and high-frequency closed-loop current control is required to overcome it. This dissertation proposes to improve the sensorless strategies based on sinusoidal high-frequency injection by simplifying the scheme employed to extract the information about the position error. Namely, two LPFs and several multiplications are removed. Such simplification does not only reduce the computational complexity, but also permits to obtain a faster response to the changes in the angle/speed, and hence, a faster closed-loop control. Experimental results based on a SPMSM prove the enhanced functionality of the proposed method with respect to the previous ones based on high-frequency sinusoidal signal injection

Phase II CRADA ORNL99-0568 Report : Developing Transmission-Less Inverter Drive Systems for Axial-Gap Permanent magnet Accessory and Traction Motors and Generators

Researchers of the Oak Ridge National Laboratory's (ORNLs) Power Electronics and Electric Machine Research Center (PEEMRC) collaborated with Visual Computing Systems (VCS) to develop an electric axial-gap permanent magnet (PM) motor controlled by a self-sensing inverter for driving vehicle accessories such as power steering, air conditioning, and brakes. VCS designed an 8 kW motor based on their Segmented Electromagnetic Array (SEMA) technology. ORNL designed a 10 kW inverter to fit within the volume of a housing, which had been integrated with the motor. This modular design was pursued so that multiple modules could be used for higher power applications. ORNL built the first inverter under the cooperative research and development agreement (CRADA) ORNL 98-0514 and drove a refurbished Delta motor with no load during the Merit Review at ORNL on Monday, May 17, 1999. Inverter circuitry and instructions for assembling the inverters were sent to VCS. A report was prepared and delivered during the Future Car Congress in April 2000, at Arlington, Virginia. Collaboration continued under CRADA ORNL 99-0568 as VCS designed and built a SEMA motor with a dual coil platter to be the traction motor for an electric truck. VCS and ORNL assembled two 45 kW inverters. Each inverter drove one coil, which was designed to deliver 15 kW continuous power and 45 kW peak power for 90 s. The vehicle was road tested as part of the Future Truck Competition. A report was prepared and delivered during the PCIM in October 2000, at Boston, Massachusetts

Speed Torque characteristics of Brushless DC motor in either direction on load using ARM controller

This paper presents the speed torque characteristics of BLDC motor on load in forward and reverse direction. The Hall sensors of the BLDC motor is bestowed as the input to the ARM controller. The PWMs are produced depending upon the input of the controller. In order to convert DC to three phase AC, three phase bridge inverter with MOSFET as switches is used. The generated PWMs are inputted to the gate of the MOSFETs in the inverter. The output of the inverter is the energization sequence of BLDC motor and only two phases energizes at once. Dynamometer is used for encumbering the motor. The results are acquired for variable load torque and Speed torque characteristics are observed. Keywords: BLDC motor, PWM, MOSFET and dynamometer

Implementation,Simulation of Four Switch Converter Permanent Magnet Brushless DC Motor Drive for Industrial Applications

This Research paper proposes a low cost four switch three phase inverter (FSTPI) fed brushless DC (BLDC) motor drive for Active power factor correction for residential applicationswith out environmental issues. This proposed system is simplified the topological structure of the conventional six switch three phase inverter (SSTPI) and includes an active power factor correction in front end rectifier which results in sinusoidal input current and it closed to unity power factor. In this project a new structure of four switch three phase inverter with reduced number of switches for system is introduced. This system consists of single phase rectifier and four switch three phase inverter. This proposed inverter fed BLDC motor used in Sensorless control schemes. To improve sensorless control performance, six commutation modes based on direct current controlled PWM scheme is implemented to produced the desire Torque-Speed characteristics. This four switch three phase inverter is achieved by the reduction of switches, low cost control and saving of hall sensor. The design and implementation of low cost four switch inverter for Brushless motor drive with active power factor correction  have been conducted successfully and valediction  of the proposed sensorless control for four switch three phase inverter fed BLDC motor drive is developed and analysed using both  MATLAB/SIMULINK and hardware results  are verified out successfully

Technology development of electric vehicles: A review

To reduce the dependence on oil and environmental pollution, the development of electric vehicles has been accelerated in many countries. The implementation of EVs, especially battery electric vehicles, is considered a solution to the energy crisis and environmental issues. This paper provides a comprehensive review of the technical development of EVs and emerging technologies for their future application. Key technologies regarding batteries, charging technology, electric motors and control, and charging infrastructure of EVs are summarized. This paper also highlights the technical challenges and emerging technologies for the improvement of efficiency, reliability, and safety of EVs in the coming stages as another contribution

In-wheel Motors: Express Comparative Method for PMBL Motors

One of the challenges facing the electric vehicle industry today is the selection and design of a suitable in-wheel motor. Permanent Magnet Brushless (PMBL) motor is a good choice for the in-wheel motor because of its lossless excitation, improved efficiency, reduced weight and low maintenance. The PMBL motors can be further classified as Axial-Flux Twin-Rotor (AFTR) and Radial-Flux Twin-Rotor (RFTR) machines. The objective of this dissertation is to develop a fast method for the selection of appropriate in-wheel motor depending on wheel size. To achieve this, torque equations are developed for a conventional single-rotor cylindrical, twin-rotor axial-flux and twin-rotor radial-flux PMBL motors with slot-less stators based on magnetic circuit theory and the torque ratio for any two motors is expressed as a function of motor diameter and axial length. The theoretical results are verified, on the basis of magnetic field theory, by building the 3-dimensional Finite Element Method (FEM) models of the three types of motors and analyzing them in magnetostatic solver to obtain the average torque of each motor. Later, validation of software is carried out by a prototype single-rotor cylindrical slotted motor which was built for direct driven electric wheelchair application. Further, the block diagram of this in-wheel motor including the supply circuit is built in Simulink to observe the motor dynamics in practical scenario. The results from finite element analysis obtained for all the three PMBL motors indicate a good agreement with the analytical approach. For twin-rotor PMBL motors of diameter 334mm, length 82.5mm with a magnetic loading of 0.7T and current loading of 41.5A-turns/mm, the error between the express comparison method and simulation results, in computation of torque ratio, is about 1.5%. With respect to the single-rotor cylindrical motor with slotless stator, the express method for AFTR PMBL motor yielded an error of 4.9% and that of an RFTR PMBL motor resulted in an error of -7.6%. Moreover, experimental validation of the wheelchair motor gave almost the same torque and similar dynamic performance as the FEM and Simulink models respectively