Comfort-Centered Design of a Lightweight and Backdrivable Knee Exoskeleton

This paper presents design principles for comfort-centered wearable robots and their application in a lightweight and backdrivable knee exoskeleton. The mitigation of discomfort is treated as mechanical design and control issues and three solutions are proposed in this paper: 1) a new wearable structure optimizes the strap attachment configuration and suit layout to ameliorate excessive shear forces of conventional wearable structure design; 2) rolling knee joint and double-hinge mechanisms reduce the misalignment in the sagittal and frontal plane, without increasing the mechanical complexity and inertia, respectively; 3) a low impedance mechanical transmission reduces the reflected inertia and damping of the actuator to human, thus the exoskeleton is highly-backdrivable. Kinematic simulations demonstrate that misalignment between the robot joint and knee joint can be reduced by 74% at maximum knee flexion. In experiments, the exoskeleton in the unpowered mode exhibits 1.03 Nm root mean square (RMS) low resistive torque. The torque control experiments demonstrate 0.31 Nm RMS torque tracking error in three human subjects.Comment: 8 pages, 16figures, Journa

Cycloidal-drive joint design for wearable exoskeletons

This thesis\u27s scope was to construct a highly back drivable and compact joint design that can be used for wearable exoskeletons specifically designed to assist with rehabilitation. A compact cycloidal gear transmission was designed to satisfy the compactness requirement while ensuring the minimum torque is required for backdriving the mechanism. The joint was designed based on the compact cycloidal drive specifications, and the backdrivability test was performed to measure the minimum torque required (1.20 Nm) to backdrive. The joint design incorporates various important features such as rotation lock feature to prevent hyperextension, a housing design that offers the benefit of using the joint for the left and right limb, a motor mount that securely holds a brushless DC motor, and a sensor bracket that securely positions a control sensor over the motor for controlling the motor position and speed. Successful evaluation of the 3D printed prototype validated the integrity of the design

Novel Design and Implementation of a Knee Exoskeleton for Gait Rehabilitation with Impedance Control Strategy

This paper presents a novel cable-driven robotic joint for a gait exoskeleton robot. We discussed in detail a lightweight, low inertia, and highly back-drivable, 1-DOF tension amplification mechanism based on a pulley system and block-and-tackle technique. The exoskeleton is controlled using an impedance controller under the active-assistive and resistive approaches. Four experiments were conducted to evaluate the proposed exoskeleton’s safety and controller performance: mechanical transparency analysis, active-assistive trajectory tracking, resistance of trajectory tracking, and gait rehabilitation. The exoskeleton demonstrated high transparency with the root mean square (RMS) torque of 0.457 Nm under no-load condition, suggesting that the mechanism is highly back-drivable, has a low moment of inertia, and is mechanically safe to operate. The active-assistive trajectory tracking experiment indicated that the output torque was generated under assist-as-needed approach, as the average robotic-assistance torque was lowered by more than 73% when the user provided assistance force to complete the task on their own.  Additionally, the resistance experiment revealed the feasibility of employing the exoskeleton to strengthen muscles with adjustable resistive torque from 0.94 Nm and 2.25 Nm. Finally, the result of gait rehabilitation experiment demonstrated that the robot was able to provide adequate torque to assist users in completing their gait cycle without causing any negative effects during or after the experiment

Relevance of hazards in exoskeleton applications: a survey-based enquiry

Exoskeletons are becoming the reference technology for assistance and augmentation of human motor functions in a wide range of application domains. Unfortunately, the exponential growth of this sector has not been accompanied by a rigorous risk assessment (RA) process, which is necessary to identify the major aspects concerning the safety and impact of this new technology on humans. This situation may seriously hamper the market uptake of new products. This paper presents the results of a survey that was circulated to understand how hazards are considered by exoskeleton users, from research and industry perspectives. Our analysis aimed to identify the perceived occurrence and the impact of a sample of generic hazards, as well as to collect suggestions and general opinions from the respondents that can serve as a reference for more targeted RA. Our results identified a list of relevant hazards for exoskeletons. Among them, misalignments and unintended device motion were perceived as key aspects for exoskeletons' safety. This survey aims to represent a first attempt in recording overall feedback from the community and contribute to future RAs and the identification of better mitigation strategies in the field

Relevance of hazards in exoskeleton applications:a survey-based enquiry

Exoskeletons are becoming the reference technology for assistance and augmentation of human motor functions in a wide range of application domains. Unfortunately, the exponential growth of this sector has not been accompanied by a rigorous risk assessment (RA) process, which is necessary to identify the major aspects concerning the safety and impact of this new technology on humans. This situation may seriously hamper the market uptake of new products. This paper presents the results of a survey that was circulated to understand how hazards are considered by exoskeleton users, from research and industry perspectives. Our analysis aimed to identify the perceived occurrence and the impact of a sample of generic hazards, as well as to collect suggestions and general opinions from the respondents that can serve as a reference for more targeted RA. Our results identified a list of relevant hazards for exoskeletons. Among them, misalignments and unintended device motion were perceived as key aspects for exoskeletons’ safety. This survey aims to represent a first attempt in recording overall feedback from the community and contribute to future RAs and the identification of better mitigation strategies in the field.</p

A Review Study for Robotic Exoskeletons Rehabilitation Devices

Nowadays, robotic exoskeletons demonstrated great abilities to replace traditional rehabilitation processes for activating neural abilities performed by physiotherapists. The main aim of this review study is to determine a state-of-the-art robotic exoskeleton that can be used for the rehabilitation of the lower limb of people who have mobile disabilities as a result of stroke and musculoskeletal conditions. The study presented the anatomy of the lower limb and the biomechanics of human gait to explain the mechanism of the limb, which helps in constructing a robotic exoskeleton. A state-of-the-art review of more than 100 articles related to robotic exoskeletons and their constructions, functionality, and rehabilitation capabilities are accurately implemented. Moreover, the study included a review of upper limb rehabilitation that has been studied locally and successfully applied to patients who exhibited significant improvements. Results of recent studies herald an abundant future for robotic exoskeletons used in the rehabilitation of the lower extremity. Significant improvement in the mechanism and design, as well as the quality, were observed. Also, impressive results were obtained from the performance when used by patients. This study concludes that working and improving the robotic devices continuously in accordance with the cases are necessary to be treated with the best results and the lowest cost

A double-layered elbow exoskeleton interface with 3-PRR planar parallel mechanism for axis self-alignment

Abstract Designing a mechanism for elbow self-axis alignment requires the elimination of undesirable joint motion and tissue elasticity. The novelty of this work lies in proposing a double-layered interface using a 3-PRR planar parallel mechanism as a solution to the axis alignment problem. 3-PRR planar parallel mechanisms are suitable candidates to solve this as they can span the desired workspace in a relatively compact size. In this paper, we present the modeling, design, prototyping, and validation of the double-layered elbow exoskeleton interface for axis self-alignment. The desired workspace for the self-axis alignment mechanism is specified based on the estimated maximum possible misalignment between the exoskeleton joint and the human anatomical elbow joint. Kinematic parameters of the 3-PRR planar mechanism are identified by formulating an optimization problem. The goal is to find the smallest mechanism that can span the specified workspace. The orientation angle of the mechanism’s plane addresses the frontal frustum vertex angle of the elbow’s joint, while the translational motion allows the translational offsets between the user’s elbow and the exoskeleton joint. The designed exoskeleton axis can passively rotate around the frontal plane ±15 deg and translate along the workspace 30 mm in the frontal plane. Experimental results (quantitative and qualitative) confirmed the capability of the proposed exoskeleton in addressing the complex elbow motion, user’s satisfaction, and ergonomics

Propuesta conceptual de un dispositivo tipo exoesqueleto para asistir a la articulación de la rodilla al correr

En el presente trabajo de investigación se ha realizado el diseño conceptual (en base a la norma VDI 2221) de un exoesqueleto para asistir y proteger la articulación de la rodilla al correr. Este diseño ha sido seleccionado entre varias alternativas de solución luego de una evaluación técnica-económica basada en criterios considerados importantes para un exoesqueleto de este tipo. Se ha realizado una breve revisión de la anatomía, fisiología y biomecánica de los miembros inferiores del cuerpo humano. Así mismo, se han evaluado las necesidades que tendría el usuario del exoesqueleto en mención, así como algunos de los parámetros más importantes al momento de correr. De esta manera, se han determinado los requerimientos con los que debe cumplir el dispositivo mencionado. Se han investigado diversos exoesqueletos y se han estudiado los componentes utilizados en estos. Además, se han hecho comparaciones entre los tipos de actuadores que suelen ser usados y también entre algunas configuraciones especiales de estos. De esta forma, se determinaron los componentes que pueden cumplir con las funciones de la matriz morfológica para cada dominio (mecánico, eléctrico – electrónico y de control). Se presentan también las alternativas para la estructura de funciones y se elige aquella considerada óptima, a partir de la cual se han elaborado las matrices morfológicas respectivas y se han propuesto las alternativas de solución que cumplen con el objetivo general de este trabajo.Trabajo de investigació