High-speed civil transport flight- and propulsion-control technological issues

Technology advances required in the flight and propulsion control system disciplines to develop a high speed civil transport (HSCT) are identified. The mission and requirements of the transport and major flight and propulsion control technology issues are discussed. Each issue is ranked and, for each issue, a plan for technology readiness is given. Certain features are unique and dominate control system design. These features include the high temperature environment, large flexible aircraft, control-configured empennage, minimizing control margins, and high availability and excellent maintainability. The failure to resolve most high-priority issues can prevent the transport from achieving its goals. The flow-time for hardware may require stimulus, since market forces may be insufficient to ensure timely production. Flight and propulsion control technology will contribute to takeoff gross weight reduction. Similar technology advances are necessary also to ensure flight safety for the transport. The certification basis of the HSCT must be negotiated between airplane manufacturers and government regulators. Efficient, quality design of the transport will require an integrated set of design tools that support the entire engineering design team

Component-led integrative optimisation methodology for avionic thermal management

The modern military aircraft can be defined as a System of Systems (SoS); several distinct systems operating simultaneously across boundary interfaces. As the on-board subsystems have become more complex and diverse, the development process has become more isolated. When considering thermal management of distributed heat loads, the aircraft has become a collection of individually optimised components and subsystems, rather than the implementation of a single system to perform a given task. Avionic thermal management is quickly becoming a limiting factor of aircraft performance, reliability and effectiveness. The challenge of avionic thermal management is growing with the increasing complexity and power density of avionic packages. The aircraft relies on a heat rejection growth capacity to accommodate the additional through-life avionic heat loads. Growth capacity is defined as an allowable thermal loading growth designed into the system by the underutilisation of spatial and cooling supply at aircraft introduction; however, this is a limited resource and aircraft subsystem cooling capability is reaching a critical point. The depleted growth capacity coupled with increased avionic power demands has led to component thermal failure. However, due to the poor resolution of existing data acquisition, experimental facilities or thermodynamic modeling, the exact inflight-operating conditions remain relatively unknown. The knowledge gap identified in this work is the lack of definitive methodology to generate high fidelity data of in-flight thermal conditions of fast-jet subsystems and provide evidence towards effective future thermal management technologies. It is shown that, through the development of a new methodology, the knowledge gap can be reduced and as an output of this approach the unknown system behaviour can be defined. A multidisciplinary approach to the replication, analysis and optimisation of a fast-jet TMS is detailed. The development of a new Ground Test Facility (GTF) allows previously unidentified system thermal behaviour to be evaluated at component, subsystem and system level. The development of new data to characterise current thermal performance of a fast jet TMS allows recommendations of several new technologies to be implemented through a component led integrative system optimisation. This approach is to consider the TMS as a single system to achieve a single goal of component thermal management. Three technologies are implemented to optimise avionic conditions through the minimisation of bleed air consumption, improve avionic reliability through increased avionic component isothermalisation and increase growth capacity through improved avionic heat exchanger fin utilisation. These component level technologies improved system level performance. A reduction in TMS bleed air consumption from 1225kg to 510kg was found to complete a typical flight profile. A peak predicted aircraft specific fuel consumption saving of 1.23% is seen at a cruise flight condition because of this approach to avionic thermal management

Assessment team report on flight-critical systems research at NASA Langley Research Center

The quality, coverage, and distribution of effort of the flight-critical systems research program at NASA Langley Research Center was assessed. Within the scope of the Assessment Team's review, the research program was found to be very sound. All tasks under the current research program were at least partially addressing the industry needs. General recommendations made were to expand the program resources to provide additional coverage of high priority industry needs, including operations and maintenance, and to focus the program on an actual hardware and software system that is under development

Spacelab software development and integration concepts study report, volume 1

The proposed software guidelines to be followed by the European Space Research Organization in the development of software for the Spacelab being developed for use as a payload for the space shuttle are documented. Concepts, techniques, and tools needed to assure the success of a programming project are defined as they relate to operation of the data management subsystem, support of experiments and space applications, use with ground support equipment, and for integration testing

A Fuzz Testing Approach for Embedded Avionic Software

Fuzz testing is a technique that can be used to test software in order to discover potential flaws and vulnerabilities. This particular approach is receiving a quick widespread adoption to test also embedded software since there is a huge increase in these kinds of software. This adoption also includes the avionic field, where fuzz testing is currently used to test the software to ensure the robustness of the software and its compliance with the standards that regulate its behavior. Airbus Helicopters tried to research this approach in order to discover its potentiality, leading to the creation of this work, which will focus on researching the application of fuzz testing to embedded avionic software. The objective of the research was to find if it was possible to apply the fuzz testing on an embedded avionic software by using available fuzz tools, more specifically available open-source fuzzing tools. Moreover, since the scientific literature does not provide guidelines on how to perform this approach towards this specific kind of software, this work will try to give an idea of how to apply the fuzz testing on a targeted avionic system, which in this case is a software component of a NH90 Airbus Helicopter. The results of this study demonstrate that it is feasible to apply a fuzz testing approach to embedded avionic software, but only if the target code has undergone adequate preparations. If not, this approach may prove challenging to implement. Together with the suggested compilers and used software, it was also shown that the used components and measurements were appropriate in the fuzz testing application

Fault management via dynamic reconfiguration for integrated modular avionics

The purpose of this research is to investigate fault management methodologies within Integrated Modular Avionics (IMA) systems, and develop techniques by which the use of dynamic reconfiguration can be implemented to restore higher levels of systems redundancy in the event of a systems fault. A proposed concept of dynamic configuration has been implemented on a test facility that allows controlled injection of common faults to a representative IMA system. This facility allows not only the observation of the response of the system management activities to manage the fault, but also analysis of real time data across the network to ensure distributed control activities are maintained. IMS technologies have evolved as a feasible direction for the next generation of avionic systems. Although federated systems are logical to design, certify and implement, they have some inherent limitations that are not cost beneficial to the customer over long life-cycles of complex systems, and hence the fundamental modular design, i.e. common processors running modular software functions, provides a flexibility in terms of configuration, implementation and upgradability that cannot be matched by well-established federated avionic system architectures. For example, rapid advances of computing technology means that dedicated hardware can become outmoded by component obsolescence which almost inevitably makes replacements unavailable during normal life-cycles of most avionic systems. To replace the obsolete part with a newer design involves a costly re-design and re-certification of any relevant or interacting functions with this unit. As such, aircraft are often known to go through expensive mid-life updates to upgrade all avionics systems. In contrast, a higher frequency of small capability upgrades would maximise the product performance, including cost of development and procurement, in constantly changing platform deployment environments. IMA is by no means a new concept and work has been carried out globally in order to mature the capability. There are even examples where this technology has been implemented as subsystems on service aircraft. However, IMA flexible configuration properties are yet to be exploited to their full extent; it is feasible that identification of faults or failures within the system would lead to the exploitation of these properties in order to dynamically reconfigure and maintain high levels of redundancy in the event of component failure. It is also conceivable to install redundant components such that an IMS can go through a process of graceful degradation, whereby the system accommodates a number of active failures, but can still maintain appropriate levels of reliability and service. This property extends the average maintenance-free operating period, ensuring that the platform has considerably less unscheduled down time and therefore increased availability. The content of this research work involved a number of key activities in order to investigate the feasibility of the issues outlined above. The first was the creation of a representative IMA system and the development of a systems management capability that performs the required configuration controls. The second aspect was the development of hardware test rig in order to facilitate a tangible demonstration of the IMA capability. A representative IMA was created using LabVIEW Embedded Tool Suit (ETS) real time operating system for minimal PC systems. Although this required further code written to perform IMS middleware functions and does not match up to the stringent air safety requirements, it provided a suitable test bed to demonstrate systems management capabilities. The overall IMA was demonstrated with a 100kg scale Maglev vehicle as a test subject. This platform provides a challenging real-time control problem, analogous to an aircraft flight control system, requiring the calculation of parallel control loops at a high sampling rate in order to maintain magnetic suspension. Although the dynamic properties of the test rig are not as complex as a modern aircraft, it has much less stringent operating requirements and therefore substantially less risk associated with failure to provide service. The main research contributions for the PhD are: 1.A solution for the dynamic reconfiguration problem for assigning required systems functions (namely a distributed, real-time control function with redundant processing channels) to available computing resources whilst protecting the functional concurrency and time critical needs of the control actions. 2.A systems management strategy that utilises the dynamic reconfiguration properties of an IMA System to restore high levels of redundancy in the presence of failures. The conclusion summarises the level of success of the implemented system in terms of an appropriate dynamic reconfiguration to the response of a fault signal. In addition, it highlights the issues with using an IMA to as a solution to operational goals of the target hardware, in terms of design and build complexity, overhead and resources

Future manned systems advanced avionics study

COTS+ was defined in this study as commercial off-the-shelf (COTS) products, ruggedized and militarized components, and COTS technology. This study cites the benefits of integrating COTS+ in space, postulates a COTS+ integration methodology, and develops requirements and an architecture to achieve integration. Developmental needs and concerns were identified throughout the study; these needs, concerns, and recommendations relative to their abatement are subsequently presented for further action and study. The COTS+ concept appears workable in part or in totality. No COTS+ technology gaps were identified; however, radiation tolerance was cited as a concern, and the deferred maintenance issue resurfaced. Further study is recommended to explore COTS+ cost-effectiveness, maintenance philosophy, needs, concerns, and utility metrics. The generation of a development plan to further investigate and integrate COTS+ technology is recommended. A COTS+ transitional integration program is recommended. Sponsoring and establishing technology maturation programs and COTS+ engineering and standards committees are deemed necessary and are recommended for furthering COTS+ integration in space

Innovation for maintenance technology improvements

A group of 34 submitted entries (32 papers and 2 abstracts) from the 33rd meeting of the Mechanical Failures Prevention Group whose subject was maintenance technology improvement through innovation. Areas of special emphasis included maintenance concepts, maintenance analysis systems, improved maintenance processes, innovative maintenance diagnostics and maintenance indicators, and technology improvements for power plant applications

Predicting Cost/Reliability/Maintainability of Advanced General Aviation Avionics Equipment

A methodology is provided for assisting NASA in estimating the cost, reliability, and maintenance (CRM) requirements for general avionics equipment operating in the 1980's. Practical problems of predicting these factors are examined. The usefulness and short comings of different approaches for modeling coast and reliability estimates are discussed together with special problems caused by the lack of historical data on the cost of maintaining general aviation avionics. Suggestions are offered on how NASA might proceed in assessing cost reliability CRM implications in the absence of reliable generalized predictive models

System level airborne avionics prognostics for maintenance, repair and overhaul

The aim of this study is to propose an alternative approach in prognostics for airborne avionics system in order to enhance maintenance process and aircraft availability. The objectives are to analyse the dependency of avionic systems for fault propagation behaviour degradation, research and develop methods to predict the remaining useful life of avionics Line Replaceable Units (LRU), research and develop methods to evaluate and predict the degradation performances of avionic systems, and lastly to develop software simulation systems to evaluate methods developed. One of the many stakeholders in the aircraft lifecycle includes the Maintenance, Repair and Overhaul (MRO) industry. The predictable logistics process to some degree as an outcome of IVHM gives benefit to the MRO industry. In this thesis, a new integrated numerical methodology called ‘System Level Airborne Avionic Prognostics’ or SLAAP is developed; looking at a top level solution in prognostics. Overall, this research consists of two main elements. One is to thoroughly understand and analyse data that could be utilised. Secondly, is to apply the developed methodology using the enhanced prognostic methodology. Readily available fault tree data is used to analyse the dependencies of each component within the LRUs, and performance were simulated using the linear Markov Model to estimate the time to failure. A hybrid approach prognostics model is then integrated with the prognostics measures that include environmental factors that contribute to the failure of a system, such as temperature. This research attempts to use data that is closest to the data available in the maintenance repair and overhaul industry. Based on a case study on Enhanced Ground Proximity Warning System (EGPWS), the prognostics methodology developed showed a sufficiently close approximation to the Mean Time Before Failure (MTBF) data supplied by the Original Equipment Manufacturer (OEM). This validation gives confidence that the proposed methodology will achieve its objectives and it should be further developed for use in the systems design process