Using Collaborative Robots As A Tool For Easier Programming Of Industrial Robots

Programming industrial robots using traditional jogging via teach pendant is a time-consuming task that requires extensive training. More intuitive and faster task programming is often possible using kinesthetic teaching. Although this feature is available on many commercial collaborative robots, it is rarely available on traditional industrial robots. In this paper we propose a framework for allowing tasks to be instructed using a collaborative robot via kinesthetic teaching, and afterwards deployed to a traditional industrial robot. The frame- work consists of a physical modular concept for robot exchange, and a online programming software tool called Universal Industrial Interface. To assess the framework, a feasibility study is conducted where an industrial relevant task is  rst programmed using a collaborative manipulator, and afterwards deployed on an industrial manipulator

Unified Modeling of Unconventional Modular and Reconfigurable Manipulation System

Customization of manipulator configurations using modularity and reconfigurability aspects is receiving much attention. Modules presented so far in literature deals with the conventional and standard configurations. This paper presents the 3D printable, light-weight and unconventional modules: MOIRs' Mark-2, to develop any custom `n'-Degrees-of-Freedom (DoF) serial manipulator even with the non-parallel and non-perpendicular jointed configuration. These unconventional designs of modular configurations seek an easy adaptable solution for both modular assembly and software interfaces for automatic modeling and control. A strategy of assembling the modules, automatic and unified modeling of the modular and reconfigurable manipulators with unconventional parameters is proposed in this paper using the proposed 4 modular units. A reconfigurable software architecture is presented for the automatic generation of kinematic and dynamic models and configuration files, through which, a designer can design, validate using visualization, plan and execute the motion of the developed configuration as required. The framework developed is based upon an open source platform called as Robot Operating System (ROS), which acts as a digital twin for the modular configurations. For the experimental demonstration, a 3D printed modular library is developed and an unconventional configuration is assembled, using the proposed modules followed by automatic modeling and control, for a single cell of the vertical farm setup

EMERGE Modular Robot: A Tool for Fast Deployment of Evolved Robots

This work presents a platform for evolution of morphology in full cycle reconfigurable hardware: The EMERGE (Easy Modular Embodied Robot Generator) modular robot platform. Three parts necessary to implement a full cycle process, i.e., assembling the modules in morphologies, testing the morphologies, disassembling modules and repeating, are described as a previous step to testing a fully autonomous system: the mechanical design of the EMERGE module, extensive tests of the modules by first assembling them manually, and automatic assembly and disassembly tests. EMERGE modules are designed to be easy and fast to build, one module is built in half an hour and is constructed from off-the-shelf and 3D printed parts. Thanks to magnetic connectors, modules are quickly attached and detached to assemble and reconfigure robot morphologies. To test the performance of real EMERGE modules, 30 different morphologies are evolved in simulation, transferred to reality, and tested 10 times. Manual assembly of these morphologies is aided by a visual guiding tool that uses AprilTag markers to check the real modules positions in the morphology against their simulated counterparts and provides a color feedback. Assembly time takes under 5 min for robots with fewer than 10 modules and increases linearly with the number of modules in the morphology. Tests show that real EMERGE morphologies can reproduce the performance of their simulated counterparts, considering the reality gap. Results also show that magnetic connectors allow modules to disconnect in case of being subjected to high external torques that could damage them otherwise. Module tracking combined with their easy assembly and disassembly feature enable EMERGE modules to be also reconfigured using an external robotic manipulator. Experiments demonstrate that it is possible to attach and detach modules from a morphology, as well as release the module from the manipulator using a passive magnetic gripper. This shows that running a completely autonomous, evolution of morphology in full cycle reconfigurable hardware of different topologies for robots is possible and on the verge of being realized. We discuss EMERGE features and the trade-off between reusability and morphological variability among different approaches to physically implement evolved robots

Modelling, Control and Optimization of Modular Reconfigurable Robots

Modular reconfigurable robots are robotic systems offering new opportunities to rapidly create fit-to-task flexible automation lines. The recent trends of increasingly varying market needs in low-volume high-mix manufacturing demands for highly adaptable robotic systems like this. In this context, methods for quickly and automatically generating a modular robot model and controller should be developed. Moreover, modularity and reconfigurabilty open up new opportunities for on-demand robot morphology optimization for varying tasks. Therefore a method to optimize the robot design for a certain criterion should be provided in order to exploit the full potential of reconfigurable robots. In this thesis, a complete hard- and software architecture for a modular reconfigurable EtherCAT-based robot is presented. This novel approach allows to automatically reconstruct the topology of different robot structures, composed of a set of body modules, each of which represents an EtherCAT slave. This approach enables to obtain in an automatic way the kinematic and dynamic model of the robot and store it in URDF format as soon as the physical robot is assembled or reconfigured. The method also automatically reshapes a generic optimization-based controller to be instantly used after reconfiguration. Finally, a study and analysis on how to find the best suited reconfigurable robot morphology for a given task are presented, starting from a fixed set of joint and link modules. In particular, is shown how exploiting multi-arm robotic systems and modifying the relative and absolute positions of their bases, can expand the solution space for a given task. Results obtained in simulations for different tasks, are verified with real-world experiments using a in-house developed reconfigurable robot prototype

A Modular Robotic System with Applications to Space Exploration

Modular robotic systems offer potential advantages as versatile, fault-tolerant, cost-effective platforms for space exploration, but a sufficiently mature system is not yet available. We describe the possible applications of such a system, and present prototype hardware intended as a step in the right direction. We also present elements of an automated design and optimization framework aimed at making modular robots easier to design and use, and discuss the results of applying the system to a gait optimization problem. Finally, we discuss the potential near-term applications of modular robotics to terrestrial robotics research

Automation and robotics human performance

The scope of this report is limited to the following: (1) assessing the feasibility of the assumptions for crew productivity during the intra-vehicular activities and extra-vehicular activities; (2) estimating the appropriate level of automation and robotics to accomplish balanced man-machine, cost-effective operations in space; (3) identifying areas where conceptually different approaches to the use of people and machines can leverage the benefits of the scenarios; and (4) recommending modifications to scenarios or developing new scenarios that will improve the expected benefits. The FY89 special assessments are grouped into the five categories shown in the report. The high level system analyses for Automation & Robotics (A&R) and Human Performance (HP) were performed under the Case Studies Technology Assessment category, whereas the detailed analyses for the critical systems and high leverage development areas were performed under the appropriate operations categories (In-Space Vehicle Operations or Planetary Surface Operations). The analysis activities planned for the Science Operations technology areas were deferred to FY90 studies. The remaining activities such as analytic tool development, graphics/video demonstrations and intelligent communicating systems software architecture were performed under the Simulation & Validations category