Manufacturing and Management Paradigms, Methods and Tools for Sustainable Industry 4.0-Oriented Manufacturing Systems

In the current Industry 4.0 era (I4.0, for short) [1–3], manufacturing and management (M&M) paradigms, methods and tools should be wisely developed to fulfil sustainability issues, regarding not just economic but also social and environmental concerns by simultaneously fostering organizational efficiency excellence and transformational initiatives, therefore contributing to enduring business results.This Special Issue aims to provide new insights regarding manufacturing or management paradigms (strategies), methods, tools, and practices aligned with the contemporary necessity to create and implement sustainable I4.0 manufacturing systems. Each of the five selected papers of this Special Issue makes a novel contribution to that aim.This work was supported by national funds through the FCT—Fundação para a Ciência e Tecnologia through the R&D Units Project Scopes: UIDB/00319/2020, UIDB/50014/2020, and EXPL/EME-SIS/1224/2021.info:eu-repo/semantics/publishedVersio

Web-based decision support system for industrial operations management

To maintain sustainability in today’s’ global economy industrial companies must have well managed systems and operations to keep up with competition. For this they can take advantage of using Web and Internet based technologies. Such can be achieved by accessing good management resources and methods through the Internet which otherwise would not be available and, at the same time, take advantageous of collaboration provided by networks of partners and users. Due to operations management complexity when a company does not have access to good algorithms it usually draws upon simple and empirical procedures whose quality of solutions provided tends to be poor. This is a situation that can be avoided if companies have easy access to good operations management algorithms or services. This can be possible because a pool of knowledge on industrial operations management, which has been developed by academia and industry over the years, can be made available, through the Internet, to a large community of users. This idea is explored towards development of a web-based system for Industrial Operation Management, based on a P2P network of operations management algorithms providers and users. Thus, the paper describes a web system for aiding the resolution of Operations Management problems through collaboration based on a network of distributed resources and users, web services and other Internet technology. The system adopts a P2P network architecture to create and enable a decentralized and global industrial operations management environment. It includes a set of functionalities accessed through the P2P network, which holds algorithms for solving different types of Operations Management problems. The algorithms are selected through a user-friendly interface, which is automatically generated for each specific problem context, including loading existing XML problem data documents, and searching and running algorithms on the peers belonging to the P2P network.Universidade do MinhoFundação para a Ciência e a Tecnologia (FCT

Scheduling Single-Machine Problem Oriented by Just-In-Time Principles - A Case Study

Developments in advanced autonomous production resources have increased the interest in the Single-Machine Scheduling Problem (SMSP). Until now, researchers used SMSP with little to no practical application in industry, but with the introduction of multi-purpose machines, able of executing an entire task, such as 3D Printers, replacing extensive production chains, single-machine problems are becoming a central point of interest in real-world scheduling. In this paper we study how simple, easy to implement, Just-in-Time (JIT) based, constructive heuristics, can be used to optimize customer and enterprise oriented performance measures. Customer oriented performance measures are mainly related to the accomplishment of due dates while enterprise-oriented ones typically consider other time-oriented measures.The authors wish to acknowledge the support of the Fundação para a Ciência e Tecnologia (FCT), Portugal, through the grant “Projeto Estratégico – UI 252 – 2011–2012” reference PEst-OE/EME/UI0252/2011 and FCOMP-01-0124FEDER-PEst-OE/EEI/UI0760/2014info:eu-repo/semantics/publishedVersio

P2P Web service based system for supporting decision-making in cellular manufacturing scheduling

With the increase of the Internet and Virtual Enterprises (VEs), interfaces for web systems and automated services are becoming an emergent necessity. In this paper we propose a Peer-to-peer (P2P) web-based decision-support system for enabling access to different manufacturing scheduling methods, which can be remotely available and accessible from a distributed knowledge base. The XML-based modeling and communication is applied to manufacturing scheduling. Therefore, manufacturing scheduling problems and methods are modeled using XML. The proposed P2P web-based system works as web services, under the SOAP protocol. The system’s distributed knowledge base enables sharing information about scheduling problems and corresponding solving methods in a widened search space, through a scheduling community, integrating a VE. Running several methods enables different results for a given problem, consequently, contributing for a better decision-making. An important aspect is that this knowledge base can be easily and continuously updated by any contributor through the VE. Moreover, through this system once suitable available methods, for a given problem, are identified, it enables running one or more of them, for enabling a better manufacturing scheduling support, enhanced though incorporated fuzzy decision-making proceduresAichi Science and Technology Foundation(PTDC/EME-GIN/102143/2008)info:eu-repo/semantics/publishedVersio

An ordered heuristic for the allocation of resources in unrelated parallel-machines

All rights reserved. Global competition pressures have forced manufactures to adapt their productive capabilities. In order to satisfy the ever-changing market demands many organizations adopted flexible resources capable of executing several products with different performance criteria. The unrelated parallel-machines makespan minimization problem (Rm||Cmax) is known to be NP-hard or too complex to be solved exactly. In the heuristics used for this problem, the MCT (Minimum Completion Time), which is the base for several others, allocates tasks in a random like order to the minimum completion time machine. This paper proposes an ordered approach to the MCT heuristic. MOMCT (Modified Ordered Minimum Completion Time) will order tasks in accordance to the MS index, which represents the mean difference of the completion time on each machine and the one on the minimum completion time machine. The computational study demonstrates the improved performance of MOMCT over the MCT heuristic.This work is supported by FEDER Funds through the “Programa Operacional Factores de Competitividade - COMPETE” program and by National Funds through FCT “Fundação para a Ciência e a Tecnologia” under the project: FCOMP-01-0124-FEDER-PEst-OE/EEI/UI0760/2011 and PEstOE/EEI/UI0760/2014.info:eu-repo/semantics/publishedVersio

Comparative simulation study of production scheduling in the hybrid and the parallel flow

Scheduling is one of the most important decisions in production control. An approach is proposed for supporting users to solve scheduling problems, by choosing the combination of physical manufacturing system configuration and the material handling system settings. The approach considers two alternative manufacturing scheduling configurations in a two stage product oriented manufacturing system, exploring the hybrid flow shop (HFS) and the parallel flow shop (PFS) environments. For illustrating the application of the proposed approach an industrial case from the automotive components industry is studied. The main aim of this research to compare results of study of production scheduling in the hybrid and the parallel flow, taking into account the makespan minimization criterion. Thus the HFS and the PFS performance is compared and analyzed, mainly in terms of the makespan, as the transportation times vary. The study shows that the performance HFS is clearly better when the work stations' processing times are unbalanced, either in nature or as a consequence of the addition of transport times just to one of the work station processing time but loses advantage, becoming worse than the performance of the PFS configuration when the work stations' processing times are balanced, either in nature or as a consequence of the addition of transport times added on the work stations' processing times. This means that physical layout configurations along with the way transport time are including the work stations' processing times should be carefully taken into consideration due to its influence on the performance reached by both HFS and PFS configurations.This work was supported by National Funds through FCT "Fundacao para a Ciencia e a Tecnologia" under the program: PEst2015-2020, ref. UID/CEC/00319/2013.info:eu-repo/semantics/publishedVersio

A statistical comparison of metaheuristics for unrelated parallel machine scheduling problems with setup times

Manufacturing scheduling aims to optimize one or more performance measures by allocating a set of resources to a set of jobs or tasks over a given period of time. It is an area that considers a very important decision-making process for manufacturing and production systems. In this paper, the unrelated parallel machine scheduling problem with machine-dependent and job-sequence-dependent setup times is addressed. This problem involves the scheduling of tasks on unrelated machines with setup times in order to minimize the makespan. The genetic algorithm is used to solve small and large instances of this problem when processing and setup times are balanced (Balanced problems), when processing times are dominant (Dominant P problems), and when setup times are dominant (Dominant S problems). For small instances, most of the values achieved the optimal makespan value, and, when compared to the metaheuristic ant colony optimization (ACOII) algorithm referred to in the literature, it was found that there were no significant differences between the two methods. However, in terms of large instances, there were significant differences between the optimal makespan obtained by the two methods, revealing overall better performance by the genetic algorithm for Dominant S and Dominant P problems.FCT—Fundação para a Ciência e Tecnologia through the R&D Units Project Scope UIDB/00319/2020 and EXPL/EME-SIS/1224/2021 and PhD grant UI/BD/150936/2021

Investigation of degradation and upgradation models for flexible unit systems: a systematic literature review

Research on flexible unit systems (FUS) with the context of descriptive, predictive, and prescriptive analysis have remarkably progressed in recent times, being now reinforced in the current Industry 4.0 era with the increased focus on integration of distributed and digitalized systems. In the existing literature, most of the work focused on the individual contributions of the above mentioned three analyses. Moreover, the current literature is unclear with respect to the integration of degradation and upgradation models for FUS. In this paper, a systematic literature review on degradation, residual life distribution, workload adjustment strategy, upgradation, and predictive maintenance as major performance measures to investigate the performance of the FUS has been considered. In order to identify the key issues and research gaps in the existing literature, the 59 most relevant papers from 2009 to 2020 have been sorted and analyzed. Finally, we identify promising research opportunities that could expand the scope and depth of FUS.The project is funded by the Department of Science and Technology, Science & Engineering Research Board (DST-SERB), Statutory Body Established through an Act of Parliament: SERB Act 2008, Government of India with Sanction Order No ECR/2016/001808, and also by FCT—Fundação para a Ciência e Tecnologia through the R&D Units Project Scope: UIDB/00319/2020

Planificação fina da produção na Swedwood Portugal

Estágio realizado na Swedwood e orientado pelo Eng.º Vítor CarvalhoTese de mestrado integrado. Engenharia Mecânica. Faculdade de Engenharia. Universidade do Porto. 201