Nanometer VLSI placement and optimization for multi-objective design closure

In a VLSI physical synthesis flow, placement directly defines the interconnection, which affects many other design objectives, such as timing, power consumption, congestion, and thermal issues. With the scaling of technology, the relative interconnect delay increases dramatically. As a result, placement has become a bottleneck in deep sub-micron physical synthesis. In this dissertation, I propose several optimization algorithms from global placement, placement migration, timing driven placements, to incremental power optimizations for multi-objective VLSI design closure. The first work is DPlace, a new global placement algorithm that scales well to the modern large-scale circuit placement problems. DPlace simulates the natural diffusion process to spread cells smoothly over the placement region, and uses both analytical and discrete techniques to improve the wire length. However, global placement is never sufficient for multi-objective design closure, a variety of design objectives have to be improved incrementally, such as timing, routing congestion, signal integrity, and heat distribution. Placement migration is a critical step to address the cell overlaps appearing during incremental optimizations. To achieve high placement stability, I propose a computational geometry based placement migration flow to cope with placement changes, and a new stability metric to measure the “similarity” between two placements accurately. Our placement migration algorithm has clear advantage over conventional legalization algorithms such that the neighborhood characteristics of the original placement are preserved. For timing closure in high performance designs, I present a linear programming based incremental timing driven placement to improve the timing on critical paths directly. I further present an efficient timing driven placement algorithm (Pyramids). Two formulations of Pyramids are proposed, which are suitable for different optimization stages in a physical synthesis flow. Both approaches find the optimal location for timing of a cell in constant time, through computational geometry based approaches. For fast convergence of design closure, placement should be integrated with other optimization techniques. I propose to combine placement, gate sizing and Vt swapping techniques to reduce the total power consumption, especially the leakage power, which is becoming increasingly critical for nanometer VLSI design closure.Electrical and Computer Engineerin

Physical design algorithms for asynchronous circuits

Asynchronous designs have been demonstrated to be able to achieve both higher performance and lower power compared with their synchronous counterparts. It provides a very promising solution to the emerging challenges in advanced technology. However, due to the lack of proper EDA tool support, the design cycle for asynchronous circuits is much longer compared with the one for synchronous circuits. Thus, even with many advantages, asynchronous circuits are still not the mainstream in the industry. In this thesis, we provides several algorithms to resolve the emerging issues for the physical design of asynchronous circuits. Our proposed algorithms optimize asynchronous circuits using placement, gate sizing, repeater insertion and pipeline buffer insertion techniques. An incremental maximum cycle ratio algorithm is also proposed to speed up the timing analysis of asynchronous circuits

Layer assignment and routing optimization for advanced technologies

As VLSI technology scales to deep sub-micron and beyond, it becomes increasingly challenging to achieve timing closure for VLSI design. Since a complete design flow consists of several phases, such as logic synthesis, placement, and routing, interconnect synthesis plays an important role which includes buffer insertion/sizing and timing-driven routing. Although progress has been achieved by many advanced routing techniques, the following aspects can be exploited sufficiently for further improvement: (1) incremental layer assignment for timing optimization; (2) signal routing with the requirement of regularity; (3) power-efficient optical-electrical interconnect paradigm. Thus, to perform the layer assignment and routing optimization for advanced technologies, an automated routing engine in a global view is essential to benefit the interconnect design while satisfying specific requirements. This dissertation proposes a set of algorithms and methodology on layer assignment and routing optimization for advanced technologies. The research includes two timing-driven incremental layer assignment approaches, synergistic topology generation and routing synthesis for signal groups, and optical-electrical routing design for power efficiency. For incremental layer assignment, most of the conventional approaches target via minimization but neglect the timing issues. Meanwhile, via delays are ignored but should be considered in emerging technology nodes. Then two timing-driven incremental layer assignment frameworks are proposed, where all the nets are solved simultaneously with the integration of via delays: (1) optimization of the total sum of net delays and reduction of slew violations; (2) minimization of critical path timing in selected nets. For on-chip signal routing, the bundled bits in one group may have different pin locations, but they have to be routed in a regular manner by sharing common topologies. Very few previous works target inter-bit regularity via multi-layer topology selection. Furthermore, the routability and wire-length of the signal bits should also be optimized. Then an advanced synergistic routing engine is promoted, which is able to not only control routability and wire-length but also guide each bit routing intelligently for design regularity. For optical-electrical co-design routing, optical interconnect shows its advantage due to the dominance of bandwidth-distance-power properties. The previous works lack a detailed exploration of optical-electrical co-design for on-chip interconnects. During the transmission, signal quality can be affected by various loss sources and Electrical to Optical (EO)/Optical to Electrical (OE) conversion overheads should also be considered. Then a power-efficient routing flow for on-chip signals is presented, where optical connections can collaborate with electrical wires seamlessly. The effectiveness of proposed algorithms and techniques is demonstrated in this dissertation. These approaches are able to achieve the improvements regarding specific metrics and eventually benefit the routing flow.Electrical and Computer Engineerin

High performance algorithms for large scale placement problem

Placement is one of the most important problems in electronic design automation (EDA). An inferior placement solution will not only affect the chip’s performance but might also make it nonmanufacturable by producing excessive wirelength, which is beyond available routing resources. Although placement has been extensively investigated for several decades, it is still a very challenging problem mainly due to that design scale has been dramatically increased by order of magnitudes and the increasing trend seems unstoppable. In modern design, chips commonly integrate millions of gates that require over tens of metal routing layers. Besides, new manufacturing techniques bring out new requests leading to that multi-objectives should be optimized simultaneously during placement. Our research provides high performance algorithms for placement problem. We propose (i) a high performance global placement core engine POLAR; (ii) an efficient routability-driven placer POLAR 2.0, which is an extension of POLAR to deal with routing congestion; (iii) an ultrafast global placer POLAR 3.0, which explore parallelism on POLAR and can make full use of multi-core system; (iv) some efficient triple patterning lithography (TPL) aware detailed placement algorithms

Custom Cell Placement Automation for Asynchronous VLSI

Asynchronous Very-Large-Scale-Integration (VLSI) integrated circuits have demonstrated many advantages over their synchronous counterparts, including low power consumption, elastic pipelining, robustness against manufacturing and temperature variations, etc. However, the lack of dedicated electronic design automation (EDA) tools, especially physical layout automation tools, largely limits the adoption of asynchronous circuits. Existing commercial placement tools are optimized for synchronous circuits, and require a standard cell library provided by semiconductor foundries to complete the physical design. The physical layouts of cells in this library have the same height to simplify the placement problem and the power distribution network. Although the standard cell methodology also works for asynchronous designs, the performance is inferior compared with counterparts designed using the full-custom design methodology. To tackle this challenge, we propose a gridded cell layout methodology for asynchronous circuits, in which the cell height and cell width can be any integer multiple of two grid values. The gridded cell approach combines the shape regularity of standard cells with the size flexibility of full-custom layouts. Therefore, this approach can achieve a better space utilization ratio and lower wire length for asynchronous designs. Experiments have shown that the gridded cell placement approach reduces area without impacting the routability. We have also used this placer to tape out a chip in a 65nm process technology, demonstrating that our placer generates design-rule clean results

Handling the complexity of routing problem in modern VLSI design

In VLSI physical design, the routing task consists of using over-the-cell metal wires to connect pins and ports of circuit gates and blocks. Traditionally, VLSI routing is an important design step in the sense that the quality of routing solution has great impact on various design metrics such as circuit timing, power consumption, chip reliability and manufacturability etc. As the advancing VLSI design enters the nanometer era, the routing success (routability issue) has been arising as one of the most critical problems in back-end design. In one aspect, the degree of design complexity is increasing dramatically as more and more modules are integrated into the chip. Much higher chip density leads to higher routing demands and potentially more risks in routing failure. In another aspect, with decreasing design feature size, there are more complex design rules imposed to ensure manufacturability. These design rules are hard to satisfy and they usually create more barriers for achieving routing closure (i.e., generate DRC free routing solution) and thus affect chip time to market (TTM) plan. In general, the behavior and performance of routing are affected by three consecutive phases: placement phase, global routing phase and detailed routing phase in a typical VLSI physical design flow. Traditional CAD tools handle each of the three phases independently and the global picture of the routability issue is neglected. Different from conventional approaches which propose tools and algorithms for one particular design phase, this thesis investigates the routability issue from all three phases and proposes a series of systematic solutions to build a more generic flow and improve quality of results (QoR). For the placement phase, we will introduce a mixed-sized placement refinement tool for alleviating congestion after placement. The tool shifts and relocates modules based on a global routing estimation. For the global routing phase, a very fast and effective global router is developed. Its performance surpasses many peer works as verified by ISPD 2008 global routing contest results. In the detailed routing phase, a tool is proposed to perform detailed routing using regular routing patterns based on a correct-by-construction methodology to improve routability as well as satisfy most design rules. Finally, the tool which integrates global routing and detailed routing is developed to remedy the inconsistency between global routing and detailed routing. To verify the algorithms we proposed, three sets of testcases derived from ISPD98 and ISPD05/06 placement benchmark suites are proposed. The results indicate that our proposed methods construct an integrated and systematic flow for routability improvement which is better than conventional methods

Timing optimization during the physical synthesis of cell-based VLSI circuits

Tese (doutorado) - Universidade Federal de Santa Catarina, Centro Tecnológico, Programa de Pós-Graduação em Engenharia de Automação e Sistemas, Florianópolis, 2016.Abstract : The evolution of CMOS technology made possible integrated circuits with billions of transistors assembled into a single silicon chip, giving rise to the jargon Very-Large-Scale Integration (VLSI). The required clock frequency affects the performance of a VLSI circuit and induces timing constraints that must be properly handled by synthesis tools. During the physical synthesis of VLSI circuits, several optimization techniques are used to iteratively reduce the number of timing violations until the target clock frequency is met. The dramatic increase of interconnect delay under technology scaling represents one of the major challenges for the timing closure of modern VLSI circuits. In this scenario, effective interconnect synthesis techniques play a major role. That is why this thesis targets two timing optimization problems for effective interconnect synthesis: Incremental Timing-Driven Placement (ITDP) and Incremental Timing-Driven Layer Assignment (ITLA). For solving the ITDP problem, this thesis proposes a new Lagrangian Relaxation formulation that minimizes timing violations for both setup and hold timing constraints. This work also proposes a netbased technique that uses Lagrange multipliers as net-weights, which are dynamically updated using an accurate timing analyzer. The netbased technique makes use of a novel discrete search to relocate cells by employing the Euclidean distance to define a proper neighborhood. For solving the ITLA problem, this thesis proposes a network flow approach that handles simultaneously critical and non-critical segments, and exploits a few flow conservation conditions to extract timing information for each net segment individually, thereby enabling the use of an external timing engine. The experimental validation using benchmark suites derived from industrial circuits demonstrates the effectiveness of the proposed techniques when compared with state-of-the-art works.A evolução da tecnologia CMOS viabilizou a fabricação de circuitos integrados contendo bilhões de transistores em uma única pastilha de silício, dando origem ao jargão Very-Large-Scale Integration (VLSI). A frequência-alvo de operação de um circuito VLSI afeta o seu desempenho e induz restrições de timing que devem ser manipuladas pelas ferramentas de síntese. Durante a síntese física de circuitos VLSI, diversas técnicas de otimização são usadas para iterativamente reduzir o número de violações de timing até que a frequência-alvo de operação seja atingida. O aumento dramático do atraso das interconexões devido à evolução tecnológica representa um dos maiores desafios para o fluxo de timing closure de circuitos VLSI contemporâneos. Nesse cenário, técnicas de síntese de interconexão eficientes têm um papel fundamental. Por este motivo, esta tese aborda dois problemas de otimização de timing para uma síntese eficiente das interconexões de um circuito VLSI: Incremental Timing-Driven Placement (ITDP) e Incremental Timing-Driven Layer Assignment (ITLA). Para resolver o problema de ITDP, esta tese propõe uma nova formulação utilizando Relaxação Lagrangeana que tem por objetivo a minimização simultânea das violações de timing para restrições do tipo setup e hold. Este trabalho também propõe uma técnica que utiliza multiplicadores de Lagrange como pesos para as interconexões, os quais são atualizados dinamicamente através dos resultados de uma ferramenta de análise de timing. Tal técnica realoca as células do circuito por meio de uma nova busca discreta que adota a distância Euclidiana como vizinhança.Para resolver o problema de ITLA, esta tese propõe uma abordagem em fluxo em redes que otimiza simultaneamente segmentos críticos e não-críticos, e explora algumas condições de fluxo para extrair as informações de timing para cada segmento individualmente, permitindo assim o uso de uma ferramenta de timing externa. A validação experimental, utilizando benchmarks derivados de circuitos industriais, demonstra a eficiência das técnicas propostas quando comparadas com trabalhos estado da arte

Floorplan-guided placement for large-scale mixed-size designs

In the nanometer scale era, placement has become an extremely challenging stage in modern Very-Large-Scale Integration (VLSI) designs. Millions of objects need to be placed legally within a chip region, while both the interconnection and object distribution have to be optimized simultaneously. Due to the extensive use of Intellectual Property (IP) and embedded memory blocks, a design usually contains tens or even hundreds of big macros. A design with big movable macros and numerous standard cells is known as mixed-size design. Due to the big size difference between big macros and standard cells, the placement of mixed-size designs is much more difficult than the standard-cell placement. This work presents an efficient and high-quality placement tool to handle modern large-scale mixed-size designs. This tool is developed based on a new placement algorithm flow. The main idea is to use the fixed-outline floorplanning algorithm to guide the state-of-the-art analytical placer. This new flow consists of four steps: 1) The objects in the original netlist are clustered into blocks; 2) Floorplanning is performed on the blocks; 3) The blocks are shifted within the chip region to further optimize the wirelength; 4) With big macro locations fixed, incremental placement is applied to place the remaining objects. Several key techniques are proposed to be used in the first two steps. These techniques are mainly focused on the following two aspects: 1) Hypergraph clustering algorithm that can cut down the original problem size without loss of placement Quality of Results (QoR); 2) Fixed-outline floorplanning algorithm that can provide a good guidance to the analytical placer at the global level. The effectiveness of each key technique is demonstrated by promising experimental results compared with the state-of-the-art algorithms. Moreover, using the industrial mixed-size designs, the new placement tool shows better performance than other existing approaches

Timing Closure in Chip Design

Achieving timing closure is a major challenge to the physical design of a computer chip. Its task is to find a physical realization fulfilling the speed specifications. In this thesis, we propose new algorithms for the key tasks of performance optimization, namely repeater tree construction; circuit sizing; clock skew scheduling; threshold voltage optimization and plane assignment. Furthermore, a new program flow for timing closure is developed that integrates these algorithms with placement and clocktree construction. For repeater tree construction a new algorithm for computing topologies, which are later filled with repeaters, is presented. To this end, we propose a new delay model for topologies that not only accounts for the path lengths, as existing approaches do, but also for the number of bifurcations on a path, which introduce extra capacitance and thereby delay. In the extreme cases of pure power optimization and pure delay optimization the optimum topologies regarding our delay model are minimum Steiner trees and alphabetic code trees with the shortest possible path lengths. We presented a new, extremely fast algorithm that scales seamlessly between the two opposite objectives. For special cases, we prove the optimality of our algorithm. The efficiency and effectiveness in practice is demonstrated by comprehensive experimental results. The task of circuit sizing is to assign millions of small elementary logic circuits to elements from a discrete set of logically equivalent, predefined physical layouts such that power consumption is minimized and all signal paths are sufficiently fast. In this thesis we develop a fast heuristic approach for global circuit sizing, followed by a local search into a local optimum. Our algorithms use, in contrast to existing approaches, the available discrete layout choices and accurate delay models with slew propagation. The global approach iteratively assigns slew targets to all source pins of the chip and chooses a discrete layout of minimum size preserving the slew targets. In comprehensive experiments on real instances, we demonstrate that the worst path delay is within 7% of its lower bound on average after a few iterations. The subsequent local search reduces this gap to 2% on average. Combining global and local sizing we are able to size more than 5.7 million circuits within 3 hours. For the clock skew scheduling problem we develop the first algorithm with a strongly polynomial running time for the cycle time minimization in the presence of different cycle times and multi-cycle paths. In practice, an iterative local search method is much more efficient. We prove that this iterative method maximizes the worst slack, even when restricting the feasible schedule to certain time intervals. Furthermore, we enhance the iterative local approach to determine a lexicographically optimum slack distribution. The clock skew scheduling problem is then generalized to allow for simultaneous data path optimization. In fact, this is a time-cost tradeoff problem. We developed the first combinatorial algorithm for computing time-cost tradeoff curves in graphs that may contain cycles. Starting from the lowest-cost solution, the algorithm iteratively computes a descent direction by a minimum cost flow computation. The maximum feasible step length is then determined by a minimum ratio cycle computation. This approach can be used in chip design for several optimization tasks, e.g. threshold voltage optimization or plane assignment. Finally, the optimization routines are combined into a timing closure flow. Here, the global placement is alternated with global performance optimization. Netweights are used to penalize the length of critical nets during placement. After the global phase, the performance is improved further by applying more comprehensive optimization routines on the most critical paths. In the end, the clock schedule is optimized and clocktrees are inserted. Computational results of the design flow are obtained on real-world computer chips