N-list-enhanced heuristic for distributed three-stage assembly permutation flow shop scheduling

System-wide optimization of distributed manufacturing operations enables process improvement beyond the standalone and individual optimality norms. This study addresses the production planning of a distributed manufacturing system consisting of three stages: production of parts (subcomponents), assembly of components in Original Equipment Manufacturer (OEM) factories, and final assembly of products at the product manufacturer’s factory. Distributed Three Stage Assembly Permutation Flowshop Scheduling Problems (DTrSAPFSP) models this operational situation; it is the most recent development in the literature of distributed scheduling problems, which has seen very limited development for possible industrial applications. This research introduces a highly efficient constructive heuristic to contribute to the literature on DTrSAPFSP. Numerical experiments considering a comprehensive set of operational parameters are undertaken to evaluate the performance of the benchmark algorithms. It is shown that the N-list-enhanced Constructive Heuristic algorithm performs significantly better than the current best-performing algorithm and three new metaheuristics in terms of both solution quality and computational time. It can, therefore, be considered a competitive benchmark for future studies on distributed production scheduling and computing

A Keyword, Taxonomy and Cartographic Research Review of Sustainability Concepts for Production Scheduling in Manufacturing Systems

The concept of sustainability is defined as composed of three pillars: social, environmental, and economic. Social sustainability implies a commitment to equity in terms of several “interrelated and mutually supportive” principles of a “sustainable society”; this concept includes attitude change, the Earth’s vitality and diversity conservation, and a global alliance to achieve sustainability. The social and environmental aspects of sustainability are related in the way sustainability indicators are related to “quality of life” and “ecological sustainability”. The increasing interest in green and sustainable products and production has influenced research interests regarding sustainable scheduling problems in manufacturing systems. This study is aimed both at reducing pollutant emissions and increasing production efficiency: this topic is known as Green Scheduling. Existing literature research reviews on Green Scheduling Problems have pointed out both theoretical and practical aspects of this topic. The proposed work is a critical review of the scientific literature with a three-pronged approach based on keywords, taxonomy analysis, and research mapping. Specific research questions have been proposed to highlight the benefits and related objectives of this review: to discover the most widely used methodologies for solving SPGs in manufacturing and identify interesting development models, as well as the least studied domains and algorithms. The literature was analysed in order to define a map of the main research fields on SPG, highlight mainstream SPG research, propose an efficient view of emerging research areas, propose a taxonomy of SPG by collecting multiple keywords into semantic clusters, and analyse the literature according to a semantic knowledge approach. At the same time, GSP researchers are provided with an efficient view of emerging research areas, allowing them to avoid missing key research areas and focus on emerging ones

An Energy-Efficient No Idle Permutations Flow Shop Scheduling Problem Using Grey Wolf Optimizer Algorithm

Energy consumption has become a significant issue in businesses. It is known that the industrial sector has consumed nearly half of the world's total energy consumption in some cases. This research aims to propose the Grey Wolf Optimizer (GWO) algorithm to minimize energy consumption in the No Idle Permutations Flowshop Problem (NIPFP). The GWO algorithm has four phases: initial population initialization, implementation of the Large Rank Value (LRV), grey wolf exploration, and exploitation. To determine the level of machine energy consumption, this study uses three different speed levels. To investigate this problem, 9 cases were used. The experiments show that it produces a massive amount of energy when a job is processed fast. Energy consumption is lower when machining at a slower speed. The performance of the GWO algorithm has been compared to that of the Cuckoo Search (CS) algorithm in several experiments. In tests, the Grey Wolf Optimizer (GWO) outperforms the Cuckoo Search (CS) algorithm

Robust multiobjective optimisation for fuzzy job shop problems

Abstract In this paper we tackle a variant of the job shop scheduling problem with uncertain task durations modelled as fuzzy numbers. Our goal is to simultaneously minimise the schedule's fuzzy makespan and maximise its robustness. To this end, we consider two measures of solution robustness: a predictive one, prior to the schedule execution, and an empirical one, measured at execution. To optimise both the expected makespan and the predictive robustness of the fuzzy schedule we propose a multiobjective evolutionary algorithm combined with a novel dominance-based tabu search method. The resulting hybrid algorithm is then evaluated on existing benchmark instances, showing its good behaviour and the synergy between its components. The experimental results also serve to analyse the goodness of the predictive robustness measure, in terms of its correlation with simulations of the empirical measure.This research has been supported by the Spanish Government under Grants FEDER TIN2013-46511-C2-2-P and MTM2014-55262-P

Energy Efficient Policies, Scheduling, and Design for Sustainable Manufacturing Systems

Climate mitigation, more stringent regulations, rising energy costs, and sustainable manufacturing are pushing researchers to focus on energy efficiency, energy flexibility, and implementation of renewable energy sources in manufacturing systems. This thesis aims to analyze the main works proposed regarding these hot topics, and to fill the gaps in the literature. First, a detailed literature review is proposed. Works regarding energy efficiency in different manufacturing levels, in the assembly line, energy saving policies, and the implementation of renewable energy sources are analyzed. Then, trying to fill the gaps in the literature, different topics are analyzed more in depth. In the single machine context, a mathematical model aiming to align the manufacturing power required to a renewable energy supply in order to obtain the maximum profit is developed. The model is applied to a single work center powered by the electric grid and by a photovoltaic system; afterwards, energy storage is also added to the power system. Analyzing the job shop context, switch off policies implementing workload approach and scheduling considering variable speed of the machines and power constraints are proposed. The direct and indirect workloads of the machines are considered to support the switch on/off decisions. A simulation model is developed to test the proposed policies compared to others presented in the literature. Regarding the job shop scheduling, a fixed and variable power constraints are considered, assuming the minimization of the makespan as the objective function. Studying the factory level, a mathematical model to design a flow line considering the possibility of using switch-off policies is developed. The design model for production lines includes a targeted imbalance among the workstations to allow for defined idle time. Finally, the main findings, results, and the future directions and challenges are presented

A Memetic Algorithm with Reinforcement Learning for Sociotechnical Production Scheduling

The following interdisciplinary article presents a memetic algorithm with applying deep reinforcement learning (DRL) for solving practically oriented dual resource constrained flexible job shop scheduling problems (DRC-FJSSP). From research projects in industry, we recognize the need to consider flexible machines, flexible human workers, worker capabilities, setup and processing operations, material arrival times, complex job paths with parallel tasks for bill of material (BOM) manufacturing, sequence-dependent setup times and (partially) automated tasks in human-machine-collaboration. In recent years, there has been extensive research on metaheuristics and DRL techniques but focused on simple scheduling environments. However, there are few approaches combining metaheuristics and DRL to generate schedules more reliably and efficiently. In this paper, we first formulate a DRC-FJSSP to map complex industry requirements beyond traditional job shop models. Then we propose a scheduling framework integrating a discrete event simulation (DES) for schedule evaluation, considering parallel computing and multicriteria optimization. Here, a memetic algorithm is enriched with DRL to improve sequencing and assignment decisions. Through numerical experiments with real-world production data, we confirm that the framework generates feasible schedules efficiently and reliably for a balanced optimization of makespan (MS) and total tardiness (TT). Utilizing DRL instead of random metaheuristic operations leads to better results in fewer algorithm iterations and outperforms traditional approaches in such complex environments.Comment: This article has been accepted by IEEE Access on June 30, 202

Energy Efficient Manufacturing Scheduling: A Systematic Literature Review

The social context in relation to energy policies, energy supply, and sustainability concerns as well as advances in more energy-efficient technologies is driving a need for a change in the manufacturing sector. The main purpose of this work is to provide a research framework for energy-efficient scheduling (EES) which is a very active research area with more than 500 papers published in the last 10 years. The reason for this interest is mostly due to the economic and environmental impact of considering energy in production scheduling. In this paper, we present a systematic literature review of recent papers in this area, provide a classification of the problems studied, and present an overview of the main aspects and methodologies considered as well as open research challenges

Reinforcement Learning-assisted Evolutionary Algorithm: A Survey and Research Opportunities

Evolutionary algorithms (EA), a class of stochastic search methods based on the principles of natural evolution, have received widespread acclaim for their exceptional performance in various real-world optimization problems. While researchers worldwide have proposed a wide variety of EAs, certain limitations remain, such as slow convergence speed and poor generalization capabilities. Consequently, numerous scholars actively explore improvements to algorithmic structures, operators, search patterns, etc., to enhance their optimization performance. Reinforcement learning (RL) integrated as a component in the EA framework has demonstrated superior performance in recent years. This paper presents a comprehensive survey on integrating reinforcement learning into the evolutionary algorithm, referred to as reinforcement learning-assisted evolutionary algorithm (RL-EA). We begin with the conceptual outlines of reinforcement learning and the evolutionary algorithm. We then provide a taxonomy of RL-EA. Subsequently, we discuss the RL-EA integration method, the RL-assisted strategy adopted by RL-EA, and its applications according to the existing literature. The RL-assisted procedure is divided according to the implemented functions including solution generation, learnable objective function, algorithm/operator/sub-population selection, parameter adaptation, and other strategies. Finally, we analyze potential directions for future research. This survey serves as a rich resource for researchers interested in RL-EA as it overviews the current state-of-the-art and highlights the associated challenges. By leveraging this survey, readers can swiftly gain insights into RL-EA to develop efficient algorithms, thereby fostering further advancements in this emerging field.Comment: 26 pages, 16 figure