Assessment, development, and optimisation of packaging systems for cheese products using smart packaging technologies

The principle objective of this thesis was to develop a package to improve packaging function for end use with cheese products. This objective was undertaken by focussing on the use of smart technology, inclusive of the areas of active, intelligent and nanotechnology. Research commenced by conducting a survey to evaluate consumer attitudes towards smart technologies as it was deemed important to gauge acceptance prior to development. Overall, respondents were accepting of the application of smart packaging technologies to cheese products. Intelligent oxygen sensor technology was employed on an industrial scale to evaluate the technical performance of commercial cheese packaging. Sensors demonstrated a high level of package containment failure, particularly with packs subjected to distribution. Natural substances (nanoparticled and non-nanoparticled) were assessed against cheesederived cultures to determine antimicrobial activity for potential use as active packaging agents. Subsequently, the best performing agents, which were those that exhibited antimicrobial activity or an increased solubility, were combined to determine if synergistic relationships could be achieved. From this work, it was apparent that nanoparticled rosemary extract and non-nanoparticled chitosan (both low- and medium-molecular weights) demonstrated the greatest microbial inhibition. The success of non-nanoparticled chitosan led to the laboratory synthesis of nanoparticled chitosan. Manufactured nano-chitosan displayed similar antimicrobial effects to non-nanoparticled chitosan. Finally, agents possessing the greatest antimicrobial activity (non-nanoparticled chitosan, nanoparticled chitosan and nanoparticled rosemary) were individually incorporated into HPMC-based films and the efficacy of these films determined via cheese application. An inhibitive microbial response was achieved, particularly when nanoparticled films were employed. This thesis successfully demonstrated the acceptance, need, operation and viable application of smart technologies to cheese products

Use of oxygen sensors for the non destructive measurement of oxygen in packaged food and beverage products and its impact on product quality and shelf life

The principal objective of this thesis was to investigate the ability of reversible optical O2 sensors to be incorporated into food/beverage packaging systems to continuously monitor O2 levels in a non-destructive manner immediately postpackaging and over time. Residual levels of O2 present in packs can negatively affect product quality and subsequently, product shelf-life, especially for O2-sensitive foods/beverages. Therefore, the ability of O2 sensors to continuously monitor O2 levels present within food/beverage packages was considered commercially relevant in terms of identifying the consequences of residual O2 on product safety and quality over time. Research commenced with the development of a novel range of O2 sensors based on phosphorescent platinum and palladium octaethylporphyrin-ketones (OEPk) in nano-porous high density polyethylene (HDPE), polypropylene (PP) polytetrafluoroethylene (PTFE) polymer supports. Sensors were calibrated over a temperature range of -10°C to +40°C and deemed suitable for food and beverage packaging applications. This sensor technology was used and demonstrated itself effective in determining failures in packaging containment. This was clearly demonstrated in the packaging of cheese string products. The sensor technology was also assessed across a wide range of packaged products; beer, ready-to-eat salad products, bread and convenience-style, muscle-based processed food products. The O2 sensor technology performed extremely well within all packaging systems. The sensor technology adequately detected O2 levels in; beer bottles prior to and following pasteurisation, modified atmosphere (MA) packs of ready-to-eat salad packs as respiration progressed during product storage and MA packs of bread and convenience-style muscle-based products as mycological growth occurred in food packs over time in the presence and absence of ethanol emitters. The use of the technology, in conjunction with standard food quality assessment techniques, showed remarkable usefulness in determining the impact of actual levels of O2 on specific quality attributes. The O2 sensing probe was modified, miniaturised and automated to screen for the determination of total aerobic viable counts (TVC) in several fish species samples. The test showed good correlation with conventional TVC test (ISO:4833:2003), analytical performance and ruggedness with respect to variation of key assay parameters (probe concentration and pipetting volume). Overall, the respirometric fish TVC test was simple to use, possessed a dynamic microbial range (104-107 cfu/g sample), had an accuracy of +/- one log(cfu/g sample) and was rapid. Its ability to assess highly perishable products such as fish for total microbial growth in <12 hr demonstrates commercial potential

Active and Intelligent Packaging of Cheese: Developments and Future Scope

Technological advances and changes in consumer preferences for safer food with better shelf life have led to packaging innovations like smart packaging. Smart packaging systems involve the blend of active and intelligent packaging properties. Most of the smart packaging systems in food sector are mainly focused on fish, sea, food, meat, poultry, fruits and vegetables. With cheese being the major dairy product and its market expanding exponentially, smart packaging systems for cheese are exhaustively addressed in this book chapter. Some of the smart packaging systems pertaining to cheese like antioxidant releasers, antimicrobial packaging, ripening indicator and self-cleaning rinds can hasten commercial acceptance and reliability of cheese products. This book chapter also tabulates the recent data related to production, and consumption of cheese, permitted additives, types of active and intelligent packaging systems explored for cheese and commercial suppliers of smart packaging systems. Along with, future research directions for smart packaging of cheese are also presented

Novel luminescent oxygen sensor systems for smart food packaging

For industrial applications, solid-state O2 sensors based on the quenching of photoluminescence, should be accurate, robust, easy-to-use in a calibration-free manner. These sensors generally consist of an O2 sensitive luminescent dye in a polymer matrix. The properties of this matrix such as dye compatibility, O2 permeability, mechanical strength and chemical resistance have a significant influence on the sensors final operating parameters. Although used in many applications, the existing solid-state sensing materials and manufacturing processes remain complex, rigid and expensive for large scale fabrication while incurring a substantial extra cost. Currently, as few sensors fit these ideals, there is a need for new sensor materials, fabrication techniques and integration technologies. We created and evaluated five new solid-state O2 sensitive materials: four based on microporous polypropylene fabric materials and one on polyphenylene sulphide films. The onus was on simplifying composition of sensors and ergo reduction in material consumption and manufacturing cost. The sensors exhibited lifetime signals and working characteristics suitable for use in food packaging. When tested in food simulants and in direct contact with food, the sensor based on ungrafted polypropylene membrane fabricated by the swelling method, outperformed the other sensors. This sensor is cheaper than commercial sensors, is easily incorporated into current packaging materials by means of heat-sealing or lamination and has a storage shelf-life of at least 12 months when stored in normal atmospheric conditions. Proof-of-concept tests, using commercial sensors, were carried out for industry customers. Sensors were used to track oxygen levels in meat packaging and also to select optimum packaging for a beverage product

Smart and Safe packaging

In line with the latest innovations in the packaging field, this joint project aims at implementing new and innovative micro- and nanoparticles for the development of active and intelligent packaging solutions dedicated to food and medical packaging applications. More specifically, the project combines two major developments which both falls within the scope of active and intelligent packaging. In this work, a specific focus was given to the development of an antibacterial packaging solution and to the development of smart gas sensors. The antibacterial strategy developed was based on the combination of two active materials - silver nanowires and cellulose nanofibrils - to prepare antibacterial surfaces. The formulation as an ink and the deposition processing has been deeply studied for different surface deposition processes that include coatings or screen-printing. Results showed surfaces that display strong antibacterial activity both against Gram-positive and Gram-negative bacteria, but also interesting properties for active packaging applications such as a highly retained transparency or enhanced barrier properties. Regarding the second strategy, gas sensors have been prepared using a combination of Copper benzene-1,3,5-tricarboxylate Metal Organic Framework and carbon-graphene materials, deposited on flexible screen-printed electrodes. The easy-to-produce and optimized sensors exhibit good performances toward ammonia and toward humidity sensing, proving the versatility and the great potential of such solution to be adapted for different target applications. The results of this project lead to innovative solutions that can meet the challenges raised by the packaging industry

Linking microbial contamination to food spoilage and food waste: the role of smart packaging, spoilage risk assessments, and date labeling

Ensuring a safe and adequate food supply is a cornerstone of human health and food security. However, a significant portion of the food produced for human consumption is wasted annually on a global scale. Reducing harvest and postharvest food waste, waste during food processing, as well as food waste at the consumer level, have been key objectives of improving and maintaining sustainability. These issues can range from damage during processing, handling, and transport, to the use of inappropriate or outdated systems, and storage and packaging-related issues. Microbial growth and (cross)contamination during harvest, processing, and packaging, which causes spoilage and safety issues in both fresh and packaged foods, is an overarching issue contributing to food waste. Microbial causes of food spoilage are typically bacterial or fungal in nature and can impact fresh, processed, and packaged foods. Moreover, spoilage can be influenced by the intrinsic factors of the food (water activity, pH), initial load of the microorganism and its interaction with the surrounding microflora, and external factors such as temperature abuse and food acidity, among others. Considering this multifaceted nature of the food system and the factors driving microbial spoilage, there is an immediate need for the use of novel approaches to predict and potentially prevent the occurrence of such spoilage to minimize food waste at the harvest, post-harvest, processing, and consumer levels. Quantitative microbial spoilage risk assessment (QMSRA) is a predictive framework that analyzes information on microbial behavior under the various conditions encountered within the food ecosystem, while employing a probabilistic approach to account for uncertainty and variability. Widespread adoption of the QMSRA approach could help in predicting and preventing the occurrence of spoilage along the food chain. Alternatively, the use of advanced packaging technologies would serve as a direct prevention strategy, potentially minimizing (cross)contamination and assuring the safe handling of foods, in order to reduce food waste at the post-harvest and retail stages. Finally, increasing transparency and consumer knowledge regarding food date labels, which typically are indicators of food quality rather than food safety, could also contribute to reduced food waste at the consumer level. The objective of this review is to highlight the impact of microbial spoilage and (cross)contamination events on food loss and waste. The review also discusses some novel methods to mitigate food spoilage and food loss and waste, and ensure the quality and safety of our food supply

Quantifying meat spoilage with an array of biochemical indicators

Freshness and safety of muscle foods are generally considered as the most important parameters for the food industry. It is crucial to validate and establish new rapid methods for the accurate detection of microbial spoilage of meats. In the current thesis, the microbial association of meat was monitored in parallel with the chemical changes, pH measurements and sensory analysis. Several chemical analytical techniques were applied to explore their dynamics on quantifying spoilage indicators and evaluate the shelf life of meat products. The applied analytical methods used were Fourier transform infrared (FTIR) spectroscopy, Raman spectroscopy, image analysis, high performance liquid chromatography (HPLC) and gas chromatography/mass spectroscopy (GC/MS). The first component of the study was designed to evaluate the potential of FTIR spectroscopy as a rapid, reagent-less and non-destructive analytical technique in estimating the freshness and shelf life of beef. For this reason, minced beef samples survey from the Greek market), beef fillet samples stored aerobically (0, 5, 10, 15 and 20ºC) and minced beef samples stored aerobically, under modified atmosphere packaging (MAP) and active packaging (0, 5, 10, and 15ºC), were analysed with FTIR. The statistical analysis from the survey revealed that the impact of the market type, the packaging type, the day and the season of purchase had a significant effect on the microbial association of mince. Furthermore, the Principal Components Analysis (PCA) and Factorial Discriminant Analysis (FDA), applied to the FTIR spectral data, showed discrimination of the samples based on freshness, packaging type, the day and season of purchase. The validated overall classification accuracies VCA) were 61.7% for the freshness, 79.2% for the packaging 80.5% for the season and 61.7% for the day of purchase. The shelf life of beef fillets and minced beef was evaluated and correlated with FTIR spectral data. This analysis revealed discrimination of the samples regarding their freshness (VCA 81.6% for the fillets, 76.34% for the mince), their storage temperature (VCA 55.3% and 88.1% for the fillets and mince, respectively) and the packaging type (VCA 92.5% for the mince). Moreover, estimations of the different microbial populations using Partial Least Squares Regression (PLS-R) were demonstrated (e.g. Total viable counts-TVC: RMSE 1.34 for the beef fillets and 0.72 for the mince). Cont/d.EThOS - Electronic Theses Online ServiceGBUnited Kingdo

Antimicrobial packaging system for minimally processed fruit

Tesis por compendio[EN] In the present Doctoral Thesis, antimicrobial active packaging materials, at lab and at semi-industrial scale, have been developed with the aim to reduce the natural flora of peeled and cut fruit and extend its shelf life. Packaging prototypes have been developed for their further application. Prior to developing the active materials, the most suitable active agents were selected. To that end, the antimicrobial properties of the volatile active agents citral, hexanal and linalool and mixtures thereof were evaluated against typical microorganisms related to fruit spoilage, molds and yeast, concluding that the effectiveness of the mixture is higher than the sum of the effectiveness of the individual agents. Likewise, non-volatile antimicrobial agents such as potassium sorbate and sodium benzoate were selected, which are widely used in the food industry due to their antifungal properties. With the selected active agents, monolayer polypropylene (PP) films with different concentration of the active mixture citral, hexanal and linalool, at lab scale by means of extrusion, and bilayer films at semi-industrial scale with different active layer thickness by means of coextrusion were prepared. Besides, active packaging trays were developed at semi-industrial scale by thermoforming active sheets obtained by coextrusion of PP and ethyl vinyl acetate (EVA) compounds containing potassium sorbate and sodium benzoate as active agents. Mechanical, barrier and thermal properties of the developed active packaging materials, as well as their sealability and transparency were evaluated. In general, the materials' properties were not affected in a significant manner. However, active trays decreased in transparency due to the incorporation of non-volatile active agents. The release kinetics of the volatile and non-volatile active agents were studied at different temperatures, defining their diffusion coefficients by the adjustment to mathematic models based on Second's Law Fick. Among the volatile active agents, hexanal showed a higher diffusion coefficient, followed by citral and linalool. On the other hand, very small differences were observed between potassium sorbate and sodium benzoate diffusion coefficients, being of the same order of magnitude. In vitro tests were also performed at different temperatures to evaluate the antimicrobial properties of the developed materials. In general, the active packaging materials showed high antimicrobial properties which were enhanced with the increment of temperature. Once the properties of the developed materials were evaluated, in vivo tests with peeled and cut orange and pineapple were performed by packing these fruits with the active film, active tray and their combination (active packaging system). In general, the active packaging system improved the microbiological preservation of the fruit for longer times, between 2 and 7 days for orange and pineapple, respectively, and maintained quality parameters of the fruit at stable levels for longer times. Lastly, the safety of the active packaging materials was evaluated according to the European food contact materials and food legislation, and it was concluded that these materials were not of any safety concern for the consumers.[ES] En la presente Tesis Doctoral se han desarrollado materiales de envase activo antimicrobiano, a escala laboratorio y a escala semi-industrial, con el objetivo de reducir la proliferación de la flora natural de la fruta pelada y cortada y extender su vida útil. Se han desarrollo distintos prototipos para su posterior aplicación industrial Previo al desarrollo de los materiales de envase, se ha realizado una selección de agentes activos más idóneos. Para ello se han estudiado mediante ensayos in vitro las propiedades antimicrobianas de agentes activos volátiles, citral, hexanal y linalool y diferentes mezclas de los mismos, frente a distintos microorganismos típicos del deterioro de las frutas, mohos y levaduras, concluyendo que la efectividad de la mezcla de los tres es superior a la suma de la efectividad de los activos de forma individual. Así mismo, también se han seleccionado antimicrobianos no volátiles como el sorbato potásico y benzoato sódico, los cuáles son ampliamente empleados en la industria alimentaria debido principalmente a sus propiedades antifúngicas. Con los agentes activos seleccionados, se han desarrollado películas monocapa de polipropileno (PP) con distintas concentraciones de la mezcla activa, citral, hexanal y linalool, a escala laboratorio, mediante técnicas de extrusión, y películas bicapa a escala semi-industrial con distintos espesores de capa activa mediante coextrusión. Por otra parte, se desarrollaron bandejas activas a escala semi-industrial mediante termoconformado de láminas obtenidas por coextrusión de compuestos de PP y etilvinilaceteto (EVA) con sorbato potásico o benzoato sódico como agentes antimicrobianos. Se han evaluado las propiedades mecánicas, barrera y térmicas de los materiales activos desarrollados, así como su sellabilidad y transparencia. En general, las propiedades de los polímeros no se vieron afectadas de manera relevante. Sin embargo, las bandejas activas perdieron su carácter transparente debido a la incorporación de los agentes activos no volátiles. Se ha estudiado la cinética de liberación de los compuestos activos volátiles y no volátiles a distintas temperaturas, determinando los coeficientes de difusión de los agentes activos mediante el ajuste a modelos matemáticos de difusión basados en la Segunda Ley de Fick. Entre los agentes volátiles, el hexanal mostró un mayor coeficiente de difusión seguido de citral y linalool. Por otra parte, no hubo apenas diferencia en los coeficientes de difusión del sorbato potásico y benzoato sódico, siendo éstos del mismo orden de magnitud. Igualmente, se han realizado diferentes experimentos in vitro a distintas temperaturas para determinar las propiedades antimicrobianas de los materiales desarrollados. En general, los materiales activos presentan una elevada capacidad antimicrobiana que se ve potenciada al aumentar la temperatura de exposición. Una vez evaluadas las características de los materiales desarrollados, se han efectuado ensayos de envasado de naranja y piña pelada y cortada con las películas y las bandejas activas y con la combinación del sistema de envase bandeja activa termosellada con la película activa. En general, el sistema de envase activo mejoró la conservación de la fruta por un mayor tiempo, entre 2 y 7 días para la naranja y piña, respectivamente, presentando una gran capacidad antimicrobiana y manteniendo los parámetros de calidad de la fruta en niveles estables por un mayor tiempo. Por último, se ha estudiado la seguridad de estos materiales de acuerdo a la legislación de materiales en contacto con alimentos y la legislación alimentaria europea, concluyendo que los materiales activos desarrollados no presentan preocupación para la seguridad de los consumidores.[CA] En la present Tesi Doctoral s'han desenvolupat materials d'envasament actiu antimicrobià, a escala de laboratori i a escala semi-industrial amb l'objectiu de reduir la proliferació de la flora natural de la fruita pelada i tallada i estendre la seua vida útil. S'han desenvolupament diferents prototips per a la seua posterior aplicació industrial. Previ al desenvolupament dels materials actius, s'han seleccionat els agents actius mes idonis estudiant mitjançant assajos in vitro les propietats antimicrobianes d'agents actius volàtils, citral, hexanal i linalool i diferents mescles dels mateixos, enfront de diferents microorganismes típics de la deterioració de les fruites -floridures i llevats- concloent que l'efectivitat de la mescla dels tres és superior a la suma de l'efectivitat dels actius de forma individual. Així mateix, s'han seleccionat antimicrobians no volàtils, sorbat potàssic i benzoat sòdic, els quals son àmpliament empleats a l'industria alimentaria per les seues propietats antifúngiques. Amb els agents actius seleccionats, s'han desenvolupat pel·lícules monocapa de polipropilè (PP) amb diferents concentracions de la mescla activa, citral, hexanal i linalool, a escala laboratori, mitjançant tècniques d'extrusió, i pel·lícules bicapa a escala semi-industrial amb diferents espessors de capa activa mitjançant coextrusió. D'altra banda, s'han desenvolupat safates actives a escala semi-industrial mitjançant termoconformació de làmines obtingudes per coextrusió de compostos de PP i etil vinil acetat (EVA) amb sorbat potàssic o benzoat sòdic com a agents antimicrobians. S'han avaluat les propietats mecàniques, barrera i tèrmiques dels materials actius desenvolupats, així com la seua sellabilidad i transparència. En general, les propietats dels polímers no es van veure afectades de manera rellevant. No obstant això, les safates actives van perdre el seu caràcter transparent a causa de la incorporació dels agents actius no volàtils. S'ha estudiat la cinètica d'alliberament dels compostos actius volàtils i no volàtils a diferents temperatures, determinant els coeficients de difusió dels agents actius mitjançant l'ajust a models matemàtics de difusió basats en la Segona Llei de Fick. Entre els agents volàtils, l' hexanal va mostrar un major coeficient de difusió seguit de citral i linalool. D'altra banda, no va haver-hi a penes diferències en els coeficients de difusió del sorbat potàssic i benzoat sòdic, sent aquests del mateix ordre de magnitud. Igualment, s'han realitzat diferents experiments in vitro a diferents temperatures per determinar les propietats antimicrobianes dels materials desenvolupats. En general, els materials actius presenten una elevada capacitat antimicrobiana que es veu potenciada en augmentar la temperatura d'exposició. Una vegada avaluades les característiques dels materials desenvolupats s'han efectuat assajos d'envasament de taronja i pinya pelada i tallada amb la safata, la pel·lícula activa i la seva combinació (sistema d'envàs actiu). En general, el sistema d'envàs actiu va millorar la conservació de la fruita per un major temps, entre 2 i 7 dies per a la taronja i pinya respectivament, presentant una gran capacitat antimicrobiana i mantenint els paràmetres de qualitat de la fruita en nivells estables per un major temps. Finalment, s'ha estudiat la seguretat d'aquests materials d'acord a la legislació de materials en contacte amb aliments i la legislació alimentària europea, concloent que els materials actius desenvolupats no presenten preocupació per a la seguretat dels consumidors.Lara Lledó, MI. (2016). Antimicrobial packaging system for minimally processed fruit [Tesis doctoral]. Universitat Politècnica de València. https://doi.org/10.4995/Thesis/10251/61388TESISPremios Extraordinarios de tesis doctoralesCompendi

New Trends in Environmental Engineering, Agriculture, Food Production, and Analysis

This Special Issue presents the latest advances in agriculture, aquaculture, food technology and environmental protection and engineering, discussing, among others, the following issues: new technologies in water, stormwater and wastewater treatment; water saving, lake restoration; new sludge and waste management systems; biodiesel production from animal fat waste; the microbiological quality of compound fish feeds for aquaculture; the role of technological processes to improve food quality and safety; new trends in the analysis of food and food components including in vitro, in vivo, and in silico analyses; and functional and structural aspects of bioactivities of food molecules

Functional Foods and their Implications for Health Promotion

Functional Foods and Their Implications for Health Promotion presents functional foods, from raw ingredients to the final product, providing a detailed explanation on how these foods work and an overview of their impact on health. The book presents the functions of food against disease and discusses how healthier foods can be produced. Broken into four parts, the book presents a deep dive into plant-derived functional foods, dairy foods, marine food and beverages. The book includes case studies, applications, literature reviews and coverage of recent developments. Intended for nutritionists, dieticians, food technologists, as well as students and researchers working in nutrition, dietetics, and food science, this book is sure to be a welcomed resource