On flexibly integrating machine vision inspection systems in PCB manufacture

The objective of this research is to advance computer vision techniques and their applications in the electronics manufacturing industry. The research has been carried out with specific reference to the design of automatic optical inspection (AOI) systems and their role in the manufacture of printed circuit boards (PCBs). To achieve this objective, application areas of AOI systems in PCB manufacture have been examined. As a result, a requirement for enhanced performance characteristics has been identified and novel approaches and image processing algorithms have been evolved which can be used within next generation of AOI systems. The approaches are based on gaining an understanding of ways in which manufacturing information can be used to support AOI operations. Through providing information support, an AOI system has access to product models and associated information which can be used to enhance the execution of visual inspection tasks. Manufacturing systems integration, or more accurately controlled access to electronic information, is the key to the approaches. Also in the thesis methods are proposed to achieve the flexible integration of AOI systems (and computer vision systems in general) within their host PCB manufacturing environment. Furthermore, potential applications of information supported AOI systems at various stages of PCB manufacturing have been studied. It is envisaged that more efficient and cost-effective applications of AOI can be attained through adopting the flexible integration methods proposed, since AOI-generated information can now be accessed and utilized by other processes

Assembly Line

An assembly line is a manufacturing process in which parts are added to a product in a sequential manner using optimally planned logistics to create a finished product in the fastest possible way. It is a flow-oriented production system where the productive units performing the operations, referred to as stations, are aligned in a serial manner. The present edited book is a collection of 12 chapters written by experts and well-known professionals of the field. The volume is organized in three parts according to the last research works in assembly line subject. The first part of the book is devoted to the assembly line balancing problem. It includes chapters dealing with different problems of ALBP. In the second part of the book some optimization problems in assembly line structure are considered. In many situations there are several contradictory goals that have to be satisfied simultaneously. The third part of the book deals with testing problems in assembly line. This section gives an overview on new trends, techniques and methodologies for testing the quality of a product at the end of the assembling line

Numerical modelling of additive manufacturing process for stainless steel tension testing samples

Nowadays additive manufacturing (AM) technologies including 3D printing grow rapidly and they are expected to replace conventional subtractive manufacturing technologies to some extents. During a selective laser melting (SLM) process as one of popular AM technologies for metals, large amount of heats is required to melt metal powders, and this leads to distortions and/or shrinkages of additively manufactured parts. It is useful to predict the 3D printed parts to control unwanted distortions and shrinkages before their 3D printing. This study develops a two-phase numerical modelling and simulation process of AM process for 17-4PH stainless steel and it considers the importance of post-processing and the need for calibration to achieve a high-quality printing at the end. By using this proposed AM modelling and simulation process, optimal process parameters, material properties, and topology can be obtained to ensure a part 3D printed successfully

Geometrical Calibration and Filter Optimization for Cone-Beam Computed Tomography

This thesis will discuss the requirements of a software library for tomography and will derive a framework which can be used to realize various applications in cone-beam computed tomography (CBCT). The presented framework is self-contained and is realized using the MATLAB environment in combination with native low-level technologies (C/C++ and CUDA) to improve its computational performance, while providing accessibility and extendability through to use of a scripting language environment. On top of this framework, the realization of Katsevich’s algorithm on multicore hardware will be explained and the resulting implementation will be compared to the Feldkamp, Davis and Kress (FDK) algorithm. It will also be shown that this helical reconstruction method has the potential to reduce the measurement uncertainty. However, misalignment artifacts appear more severe in the helical reconstructions from real data than in the circular ones. Especially for helical CBCT (H-CBCT), this fact suggests that a precise calibration of the computed tomography (CT) system is inevitable. As a consequence, a self-calibration method will be designed that is able to estimate the misalignment parameters from the cone-beam projection data without the need of any additional measurements. The presented method employs a multi-resolution 2D-3D registration technique and a novel volume update scheme in combination with a stochastic reprojection strategy to achieve a reasonable runtime performance. The presented results will show that this method reaches sub-voxel accuracy and can compete with current state-of-the-art online- and offline-calibration approaches. Additionally, for the construction of filters in the area of limited-angle tomography a general scheme which uses the Approximate Inverse (AI) to compute an optimized set of 2D angle-dependent projection filters will be derived. Optimal sets of filters are then precomputed for two angular range setups and will be reused to perform various evaluations on multiple datasets with a filtered backprojection (FBP)-type method. This approach will be compared to the standard FDK algorithm and to the simultaneous iterative reconstruction technique (SIRT). The results of the study show that the introduced filter optimization produces results comparable to those of SIRT with respect to the reduction of reconstruction artifacts, whereby its runtime is comparable to that of the FDK algorithm

NASA SBIR abstracts of 1990 phase 1 projects

The research objectives of the 280 projects placed under contract in the National Aeronautics and Space Administration (NASA) 1990 Small Business Innovation Research (SBIR) Phase 1 program are described. The basic document consists of edited, non-proprietary abstracts of the winning proposals submitted by small businesses in response to NASA's 1990 SBIR Phase 1 Program Solicitation. The abstracts are presented under the 15 technical topics within which Phase 1 proposals were solicited. Each project was assigned a sequential identifying number from 001 to 280, in order of its appearance in the body of the report. The document also includes Appendixes to provide additional information about the SBIR program and permit cross-reference in the 1990 Phase 1 projects by company name, location by state, principal investigator, NASA field center responsible for management of each project, and NASA contract number

Development and Experimental Analysis of Wireless High Accuracy Ultra-Wideband Localization Systems for Indoor Medical Applications

This dissertation addresses several interesting and relevant problems in the field of wireless technologies applied to medical applications and specifically problems related to ultra-wideband high accuracy localization for use in the operating room. This research is cross disciplinary in nature and fundamentally builds upon microwave engineering, software engineering, systems engineering, and biomedical engineering. A good portion of this work has been published in peer reviewed microwave engineering and biomedical engineering conferences and journals. Wireless technologies in medicine are discussed with focus on ultra-wideband positioning in orthopedic surgical navigation. Characterization of the operating room as a medium for ultra-wideband signal transmission helps define system design requirements. A discussion of the first generation positioning system provides a context for understanding the overall system architecture of the second generation ultra-wideband positioning system outlined in this dissertation. A system-level simulation framework provides a method for rapid prototyping of ultra-wideband positioning systems which takes into account all facets of the system (analog, digital, channel, experimental setup). This provides a robust framework for optimizing overall system design in realistic propagation environments. A practical approach is taken to outline the development of the second generation ultra-wideband positioning system which includes an integrated tag design and real-time dynamic tracking of multiple tags. The tag and receiver designs are outlined as well as receiver-side digital signal processing, system-level design support for multi-tag tracking, and potential error sources observed in dynamic experiments including phase center error, clock jitter and drift, and geometric position dilution of precision. An experimental analysis of the multi-tag positioning system provides insight into overall system performance including the main sources of error. A five base station experiment shows the potential of redundant base stations in improving overall dynamic accuracy. Finally, the system performance in low signal-to-noise ratio and non-line-of-sight environments is analyzed by focusing on receiver-side digitally-implemented ranging algorithms including leading-edge detection and peak detection. These technologies are aimed at use in next-generation medical systems with many applications including surgical navigation, wireless telemetry, medical asset tracking, and in vivo wireless sensors

Filtering of image sequences: on line edge detection and motion reconstruction

L'argomento della Tesi riguarda líelaborazione di sequenze di immagini, relative ad una scena in cui uno o pi˘ oggetti (possibilmente deformabili) si muovono e acquisite da un opportuno strumento di misura. A causa del processo di misura, le immagini sono corrotte da un livello di degradazione. Si riporta la formalizzazione matematica dellíinsieme delle immagini considerate, dellíinsieme dei moti ammissibili e della degradazione introdotta dallo strumento di misura. Ogni immagine della sequenza acquisita ha una relazione con tutte le altre, stabilita dalla legge del moto della scena. Líidea proposta in questa Tesi Ë quella di sfruttare questa relazione tra le diverse immagini della sequenza per ricostruire grandezze di interesse che caratterizzano la scena. Nel caso in cui si conosce il moto, líinteresse Ë quello di ricostruire i contorni dellíimmagine iniziale (che poi possono essere propagati attraverso la stessa legge del moto, in modo da ricostruire i contorni della generica immagine appartenente alla sequenza in esame), stimando líampiezza e del salto del livello di grigio e la relativa localizzazione. Nel caso duale si suppone invece di conoscere la disposizione dei contorni nellíimmagine iniziale e di avere un modello stocastico che descriva il moto; líobiettivo Ë quindi stimare i parametri che caratterizzano tale modello. Infine, si presentano i risultati dellíapplicazione delle due metodologie succitate a dati reali ottenuti in ambito biomedicale da uno strumento denominato pupillometro. Tali risultati sono di elevato interesse nellíottica di utilizzare il suddetto strumento a fini diagnostici