Series active variable geometry suspension application to comfort enhancement

This paper explores the potential of the Series Active Variable Geometry Suspension (SAVGS) for comfort and road holding enhancement. The SAVGS concept introduces significant nonlinearities associated with the rotation of the mechanical link that connects the chassis to the spring-damper unit. Although conventional linearization procedures implemented in multi-body software packages can deal with this configuration, they produce linear models of reduced applicability. To overcome this limitation, an alternative linearization approach based on energy conservation principles is proposed and successfully applied to one corner of the car, thus enabling the use of linear robust control techniques. An H∞ controller is synthesized for this simplified quarter-car linear model and tuned based on the singular value decomposition of the system's transfer matrix. The proposed control is thoroughly tested with one-corner and full-vehicle nonlinear multi-body models. In the SAVGS setup, the actuator appears in series with the passive spring-damper and therefore it would typically be categorized as a low bandwidth or slow active suspension. However, results presented in this paper for an SAVGS-retrofitted Grand Tourer show that this technology has the potential to also improve the high frequency suspension functions such as comfort and road holding

Parallel active link suspension: full car application with frequency-dependent multi-objective control strategies

In this article, a recently proposed at basic level novel suspension for road vehicles, the parallel active link suspension (PALS), is investigated in the realistic scenario of a sport utility vehicle (SUV) full car. The involved rocker-pushrod assembly is generally optimized to maximize the PALS capability in improving the suspension performance. To fully release the PALS functions of dealing with both low- and high-frequency road cases, a PID control scheme is first employed for the chassis attitude stabilization, focusing on the minimization of both the roll and pitch angles; based on a derived linear equivalent model of the PALS-retrofitted full car, an H∞ control scheme is designed to enhance the ride comfort and road holding; moreover, a frequency-dependent multiobjective control strategy that combines the developed PID and H∞ control is proposed to enable: 1) chassis attitude stabilization at 0-1 Hz; 2) vehicle vibration attenuation at 1-8 Hz; and 3) control effort penalization (for energy saving) above 10 Hz. With a group of ISO-defined road events tested, numerical simulation results demonstrate that, compared to the conventional passive suspension, the PALS has a promising potential in full-car application, with up to 70% reduction of the chassis vertical acceleration in speed bumps and chassis leveling capability of dealing with up to 4.3-m/s² lateral acceleration

Advanced robust control strategies of mechatronic suspensions for cars

Two novel mechatronic suspensions for road vehicles are studied in this thesis: the Series Active Variable Geometry Suspension (SAVGS) and the Parallel Active Link Suspension (PALS). The SAVGS and the PALS complement each other in terms of the vehicle categories they serve, which range from light high-performance vehicles (the Grand Tourer) to heavy SUV vehicles, respectively, based on the sprung mass and the passive suspension stiffness. Previous work developed various control methodologies for these types of suspension. Compared to existing active suspension solutions, both the SAVGS and the PALS are capable of low-frequency chassis attitude control and high-frequency ride comfort and road holding enhancement. In order to solve the limitation of both SAVGS and PALS robustness, mu-synthesis control methodologies are first developed for SAVGS and PALS, respectively, to account for structured uncertainties arising from changes to system parameters within realistic operating ranges. Subsequently, to guarantee robustness of both low-frequency and high-frequency vehicle dynamics for PALS, the mu-synthesis scheme is combined with proportional-integral-derivative (PID) control, employing a frequency separation paradigm. Moreover, as an alternative robustness guaranteeing scheme that captures plant nonlinearities and road unevenness as uncertainties and disturbances, a novel robust model predictive control (RMPC) based methodology is proposed for the SAVGS, motivated by the promise shown by RMPC in other industrial applications. Finally, aiming to provide further performance stability and improvements, feedforward control is developed for the PALS. Nonlinear simulations with a set of ISO driving situations are performed to evaluate the efficiency and effectiveness of the proposed control methods in this thesis.Open Acces

Position control of parallel active link suspension with backlash

In this paper, a position control scheme for the novel Parallel Active Link Suspension (PALS) with backlash is developed to enhance the vehicle ride comfort and road holding. A PALS-retrofitted quarter car test rig is adopted, with the torque flow and backlash effect on the suspension performance analyzed. An elastic linear equivalent model of the PALS-retrofitted quarter car, which bridges the actuator position and the equivalent force between the sprung and unsprung masses, is proposed and mathematically derived, with both the geometry and backlash nonlinearities compensated. A position control scheme is then synthesized, with an outer-loop H∞ control for ride comfort and road holding enhancement and an inner-loop cascaded proportional-integral control for the reference position tracking. Experiments with the PALS-retrofitted quarter car test rig are performed over road cases of a harmonic road, a smoothed bump and frequency swept road excitation. As compared to a conventional torque control scheme, the newly proposed position control maintains the performance enhancement by the PALS, while it notably attenuates the overshoot in the actuator’s speed variation, and thereby it benefits the PALS with less power demand and less suspension deflection increment

Mu-synthesis PID control of full-car with parallel active link suspension under variable payload

This paper presents a combined μ -synthesis PID control scheme, employing a frequency separation paradigm, for a recently proposed novel active suspension, the Parallel Active Link Suspension (PALS). The developed μ -synthesis control scheme is superior to the conventional H∞ control, previously designed for the PALS, in terms of ride comfort and road holding (higher frequency dynamics), with important realistic uncertainties, such as in vehicle payload, taken into account. The developed PID control method is applied to guarantee good chassis attitude control capabilities and minimization of pitch and roll motions (low frequency dynamics). A multi-objective control method, which merges the aforementioned PID and μ -synthesis-based controls is further introduced to achieve simultaneously the low frequency mitigation of attitude motions and the high frequency vibration suppression of the vehicle. A seven-degree-of-freedom Sport Utility Vehicle (SUV) full car model with PALS, is employed in this work to test the synthesized controller by nonlinear simulations with different ISO-defined road events and variable vehicle payload. The results demonstrate the control scheme's significant robustness and performance, as compared to the conventional passive suspension as well as the actively controlled PALS by conventional H∞ control, achieved for a wide range of vehicle payload considered in the investigation

Discrete optimal actuator-fault-tolerant control for vehicle active suspension

This paper studies the discrete actuator-fault-tolerant control problem for a vehicle active suspension system under persistent road disturbances. The discrete model of vehicle active suspension with actuator faults is formulated firstly, in which the actuator faults are described as the output of an exogenous system with unknown initial values. By designed a fault diagnoser, the optimal actuator-fault-tolerant controller is derived from the discrete Riccati equation and Stein equations, respectively. Simulation results illustrate that the ride comfort, road holding ability, and suspension deflection can be reduced significantly and the reliability of the vehicle active suspension can be improved

Global Chassis Control System Using Suspension, Steering, and Braking Subsystems

A novel Global Chassis Control (GCC) system based on a multilayer architecture with three levels: top: decision layer, middle: control layer, and bottom: system layer is presented. The main contribution of this work is the development of a data-based classification and coordination algorithm, into a single control problem. Based on a clustering technique, the decision layer classifies the current driving condition. Afterwards, heuristic rules are used to coordinate the performance of the considered vehicle subsystems (suspension, steering, and braking) using local controllers hosted in the control layer. The control allocation system uses fuzzy logic controllers. The performance of the proposed GCC system was evaluated under different standard tests. Simulation results illustrate the effectiveness of the proposed system compared to an uncontrolled vehicle and a vehicle with a noncoordinated control. The proposed system decreases by 14% the braking distance in the hard braking test with respect to the uncontrolled vehicle, the roll and yaw movements are reduced by 10% and 12%, respectively, in the Double Line Change test, and the oscillations caused by load transfer are reduced by 7% in a cornering situation