Wireless industrial monitoring and control networks: the journey so far and the road ahead

While traditional wired communication technologies have played a crucial role in industrial monitoring and control networks over the past few decades, they are increasingly proving to be inadequate to meet the highly dynamic and stringent demands of today’s industrial applications, primarily due to the very rigid nature of wired infrastructures. Wireless technology, however, through its increased pervasiveness, has the potential to revolutionize the industry, not only by mitigating the problems faced by wired solutions, but also by introducing a completely new class of applications. While present day wireless technologies made some preliminary inroads in the monitoring domain, they still have severe limitations especially when real-time, reliable distributed control operations are concerned. This article provides the reader with an overview of existing wireless technologies commonly used in the monitoring and control industry. It highlights the pros and cons of each technology and assesses the degree to which each technology is able to meet the stringent demands of industrial monitoring and control networks. Additionally, it summarizes mechanisms proposed by academia, especially serving critical applications by addressing the real-time and reliability requirements of industrial process automation. The article also describes certain key research problems from the physical layer communication for sensor networks and the wireless networking perspective that have yet to be addressed to allow the successful use of wireless technologies in industrial monitoring and control networks

Survey on wireless technology trade-offs for the industrial internet of things

Aside from vast deployment cost reduction, Industrial Wireless Sensor and Actuator Networks (IWSAN) introduce a new level of industrial connectivity. Wireless connection of sensors and actuators in industrial environments not only enables wireless monitoring and actuation, it also enables coordination of production stages, connecting mobile robots and autonomous transport vehicles, as well as localization and tracking of assets. All these opportunities already inspired the development of many wireless technologies in an effort to fully enable Industry 4.0. However, different technologies significantly differ in performance and capabilities, none being capable of supporting all industrial use cases. When designing a network solution, one must be aware of the capabilities and the trade-offs that prospective technologies have. This paper evaluates the technologies potentially suitable for IWSAN solutions covering an entire industrial site with limited infrastructure cost and discusses their trade-offs in an effort to provide information for choosing the most suitable technology for the use case of interest. The comparative discussion presented in this paper aims to enable engineers to choose the most suitable wireless technology for their specific IWSAN deployment

Design and evaluation of a self-configuring wireless mesh network architecture

Wireless network connectivity plays an increasingly important role in supporting our everyday private and professional lives. For over three decades, self-organizing wireless multi-hop ad-hoc networks have been investigated as a decentralized replacement for the traditional forms of wireless networks that rely on a wired infrastructure. However, despite the tremendous efforts of the international wireless research community and widespread availability of devices that are able to support these networks, wireless ad-hoc networks are hardly ever used. In this work, the reasons behind this discrepancy are investigated. It is found that several basic theoretical assumptions on ad-hoc networks prove to be wrong when solutions are deployed in reality, and that several basic functionalities are still missing. It is argued that a hierarchical wireless mesh network architecture, in which specialized, multi-interfaced mesh nodes form a reliable multi-hop wireless backbone for the less capable end-user clients is an essential step in bringing the ad-hoc networking concept one step closer to reality. Therefore, in a second part of this work, algorithms increasing the reliability and supporting the deployment and management of these wireless mesh networks are developed, implemented and evaluated, while keeping the observed limitations and practical considerations in mind. Furthermore, the feasibility of the algorithms is verified by experiment. The performance analysis of these protocols and the ability to deploy the developed algorithms on current generation off-the-shelf hardware indicates the successfulness of the followed research approach, which combines theoretical considerations with practical implementations and observations. However, it was found that there are also many pitfalls to using real-life implementation as a research technique. Therefore, in the last part of this work, a methodology for wireless network research using real-life implementation is developed, allowing researchers to generate more reliable protocols and performance analysis results with less effort

PluralisMAC: a generic multi-MAC framework for heterogeneous, multiservice wireless networks, applied to smart containers

Developing energy-efficient MAC protocols for lightweight wireless systems has been a challenging task for decades because of the specific requirements of various applications and the varying environments in which wireless systems are deployed. Many MAC protocols for wireless networks have been proposed, often custom-made for a specific application. It is clear that one MAC does not fit all the requirements. So, how should a MAC layer deal with an application that has several modes (each with different requirements) or with the deployment of another application during the lifetime of the system? Especially in a mobile wireless system, like Smart Monitoring of Containers, we cannot know in advance the application state (empty container versus stuffed container). Dynamic switching between different energy-efficient MAC strategies is needed. Our architecture, called PluralisMAC, contains a generic multi-MAC framework and a generic neighbour monitoring and filtering framework. To validate the real-world feasibility of our architecture, we have implemented it in TinyOS and have done experiments on the TMote Sky nodes in the w-iLab.t testbed. Experimental results show that dynamic switching between MAC strategies is possible with minimal receive chain overhead, while meeting the various application requirements (reliability and low-energy consumption)

A Survey of Applying Ad Hoc Wireless Sensor Actuator Networks to Enhance Context-Awareness in Environmental Management Systems

Sensor mesh networking is set to be one of the key tools for the future of Ambient Intelligence (AmI) due to new emerging technologies in Ad hoc Wireless Sensor Networks (AWSNs). AWSNs symbolize the new generation of sensor networks with many promising advantages applicable to most networked environments. Unfortunately, however, these practical technologies have some technical problems and, as a consequence, this fascinating field has created novel and interesting challenges, which in turn, have inspired many ongoing research projects and more are likely to follow. Almost certainly, there will be notable improvements in the management of control/actuator networks as a consequence of enhancing the sensitivity capabilities of systems. With an emphasis on Ad hoc Wireless Sensor Actuator Networks (AWSANs) this study presents a systematic analysis of the different existing techniques to improve such systems. It also discusses, analyzes and summarizes the advantages these technologies offer in certain applications and presents a generic solution, in the form of a case study, for an AmI system to enhance the overall environmental management of a campus based on a hierarchical network using an AWSAN

Mesh-Mon: a Monitoring and Management System for Wireless Mesh Networks

A mesh network is a network of wireless routers that employ multi-hop routing and can be used to provide network access for mobile clients. Mobile mesh networks can be deployed rapidly to provide an alternate communication infrastructure for emergency response operations in areas with limited or damaged infrastructure. In this dissertation, we present Dart-Mesh: a Linux-based layer-3 dual-radio two-tiered mesh network that provides complete 802.11b coverage in the Sudikoff Lab for Computer Science at Dartmouth College. We faced several challenges in building, testing, monitoring and managing this network. These challenges motivated us to design and implement Mesh-Mon, a network monitoring system to aid system administrators in the management of a mobile mesh network. Mesh-Mon is a scalable, distributed and decentralized management system in which mesh nodes cooperate in a proactive manner to help detect, diagnose and resolve network problems automatically. Mesh-Mon is independent of the routing protocol used by the mesh routing layer and can function even if the routing protocol fails. We demonstrate this feature by running Mesh-Mon on two versions of Dart-Mesh, one running on AODV (a reactive mesh routing protocol) and the second running on OLSR (a proactive mesh routing protocol) in separate experiments. Mobility can cause links to break, leading to disconnected partitions. We identify critical nodes in the network, whose failure may cause a partition. We introduce two new metrics based on social-network analysis: the Localized Bridging Centrality (LBC) metric and the Localized Load-aware Bridging Centrality (LLBC) metric, that can identify critical nodes efficiently and in a fully distributed manner. We run a monitoring component on client nodes, called Mesh-Mon-Ami, which also assists Mesh-Mon nodes in the dissemination of management information between physically disconnected partitions, by acting as carriers for management data. We conclude, from our experimental evaluation on our 16-node Dart-Mesh testbed, that our system solves several management challenges in a scalable manner, and is a useful and effective tool for monitoring and managing real-world mesh networks

Wireless Technologies for Industry 4.0 Applications

Wireless technologies are increasingly used in industrial applications. These technologies reduce cabling, which is costly and troublesome, and introduce several benefits for their application in terms of flexibility to modify the layout of the nodes and scaling of the number of connected devices. They may also introduce new functionalities since they ease the connections to mobile devices or parts. Although they have some drawbacks, they are increasingly accepted in industrial applications, especially for monitoring and supervision tasks. Recently, they are starting to be accepted even for time-critical tasks, for example, in closed-loop control systems involving slow dynamic processes. However, wireless technologies have been evolving very quickly during the last few years, since several relevant technologies are available in the market. For this reason, it may become difficult to select the best alternative. This perspective article intends to guide application designers to choose the most appropriate technology in each case. For this purpose, this article discusses the most relevant wireless technologies in the industry and shows different examples of applications