Modeling and Control of Piezoactive Micro and Nano Systems

Piezoelectrically-driven (piezoactive) systems such as nanopositioning platforms, scanning probe microscopes, and nanomechanical cantilever probes are advantageous devices enabling molecular-level imaging, manipulation, and characterization in disciplines ranging from materials science to physics and biology. Such emerging applications require precise modeling, control and manipulation of objects, components and subsystems ranging in sizes from few nanometers to micrometers. This dissertation presents a comprehensive modeling and control framework for piezoactive micro and nano systems utilized in various applications. The development of a precise memory-based hysteresis model for feedforward tracking as well as a Lyapunov-based robust-adaptive controller for feedback tracking control of nanopositioning stages are presented first. Although hysteresis is the most degrading factor in feedforward control, it can be effectively compensated through a robust feedback control design. Moreover, an adaptive controller can enhance the performance of closed-loop system that suffers from parametric uncertainties at high-frequency operations. Comparisons with the widely-used PID controller demonstrate the effectiveness of the proposed controller in tracking of high-frequency trajectories. The proposed controller is then implemented in a laser-free Atomic Force Microscopy (AFM) setup for high-speed and low-cost imaging of surfaces with micrometer and nanometer scale variations. It is demonstrated that the developed AFM is able to produce high-quality images at scanning frequencies up to 30 Hz, where a PID controller is unable to present acceptable results. To improve the control performance of piezoactive nanopositioning stages in tracking of time-varying trajectories with frequent stepped discontinuities, which is a common problem in SPM systems, a supervisory switching controller is designed and integrated with the proposed robust adaptive controller. The controller switches between two control modes, one mode tuned for stepped trajectory tracking and the other one tuned for continuous trajectory tracking. Switching conditions and compatibility conditions of the control inputs in switching instances are derived and analyzed. Experimental implementation of the proposed switching controller indicates significant improvements of control performance in tracking of time-varying discontinuous trajectories for which single-mode controllers yield undesirable results. Distributed-parameters modeling and control of rod-type solid-state actuators are then studied to enable accurate tracking control of piezoactive positioning systems in a wide frequency range including several resonant frequencies of system. Using the extended Hamilton\u27s principle, system partial differential equation of motion and its boundary conditions are derived. Standard vibration analysis techniques are utilized to formulate the truncated finite-mode state-space representation of the system. A new state-space controller is then proposed for asymptotic output tracking control of system. Integration of an optimal state-observer and a Lyapunov-based robust controller are presented and discussed to improve the practicability of the proposed framework. Simulation results demonstrate that distributed-parameters modeling and control is inevitable if ultra-high bandwidth tracking is desired. The last part of the dissertation, discusses new developments in modeling and system identification of piezoelectrically-driven Active Probes as advantageous nanomechanical cantilevers in various applications including tapping mode AFM and biomass sensors. Due to the discontinuous cross-section of Active Probes, a general framework is developed and presented for multiple-mode vibration analysis of system. Application in the precise pico-gram scale mass detection is then presented using frequency-shift method. This approach can benefit the characterization of DNA solutions or other biological species for medical applications

Thermal Performance of a Multi-Axis Smoothing Cell

Multi Axis Robots have traditionally been used in industry for pick and place, de-burring, and welding operations. Increasing technological advances have broadened their application and today robots are increasingly being used for higher precision applications in the medical and nuclear sectors. In order to use robots in such roles it is important to understand their performance. Thermal effects in machine tools are acknowledged to account for up to 70% of all errors (Bryan J. , 1990) and therefore need to be considered. This research investigates thermal influences on the accuracy and repeatability of a six degree of freedom robotic arm, which forms an integral part of a smoothing cell. The cell forms part of a process chain currently being developed for the processing of high accuracy freeform surfaces, intended for use on the next generation of ground based telescopes. The robot studied was a FANUC 710i/50 with a lapping spindle the end effector. The robot geometric motions were characterised and the structure was thermally mapped at the latter velocity. The thermal mapping identified the key areas of the robot structure requiring more detailed analysis. Further investigation looked into thermal variations in conjunction with geometric measurements in order to characterise the robot thermal performance. Results showed thermal variations of up to 13ºC over a period of six hours, these produced errors of up to 100μm over the 1300mm working stroke slow. Thermal modelling carried out predicted geometric variation of 70μm to 122μm for thermal variations up to 13ºC over a period of six hours. The modelling was 50% to 75% efficient in predicting thermal error magnitudes in the X axis. With the geometric and modelling data a recommendation for offline compensation would enable significant improvement in the robots positioning capability to be achieved

Design and Control of Electrical Motor Drives

Dear Colleagues, I am very happy to have this Special Issue of the journal Energies on the topic of Design and Control of Electrical Motor Drives published. Electrical motor drives are widely used in the industry, automation, transportation, and home appliances. Indeed, rolling mills, machine tools, high-speed trains, subway systems, elevators, electric vehicles, air conditioners, all depend on electrical motor drives.However, the production of effective and practical motors and drives requires flexibility in the regulation of current, torque, flux, acceleration, position, and speed. Without proper modeling, drive, and control, these motor drive systems cannot function effectively.To address these issues, we need to focus on the design, modeling, drive, and control of different types of motors, such as induction motors, permanent magnet synchronous motors, brushless DC motors, DC motors, synchronous reluctance motors, switched reluctance motors, flux-switching motors, linear motors, and step motors.Therefore, relevant research topics in this field of study include modeling electrical motor drives, both in transient and in steady-state, and designing control methods based on novel control strategies (e.g., PI controllers, fuzzy logic controllers, neural network controllers, predictive controllers, adaptive controllers, nonlinear controllers, etc.), with particular attention to transient responses, load disturbances, fault tolerance, and multi-motor drive techniques. This Special Issue include original contributions regarding recent developments and ideas in motor design, motor drive, and motor control. The topics include motor design, field-oriented control, torque control, reliability improvement, advanced controllers for motor drive systems, DSP-based sensorless motor drive systems, high-performance motor drive systems, high-efficiency motor drive systems, and practical applications of motor drive systems. I want to sincerely thank authors, reviewers, and staff members for their time and efforts. Prof. Dr. Tian-Hua Liu Guest Edito

Elasticity mapping for breast cancer diagnosis using tactile imaging and auxiliary sensor fusion

Tactile Imaging (TI) is a technology utilising capacitive pressure sensors to image elasticity distributions within soft tissues such as the breast for cancer screening. TI aims to solve critical problems in the cancer screening pathway, particularly: low sensitivity of manual palpation, patient discomfort during X-ray mammography, and the poor quality of breast cancer referral forms between primary and secondary care facilities. TI is effective in identifying ‘non-palpable’, early-stage tumours, with basic differential ability that reduced unnecessary biopsies by 21% in repeated clinical studies. TI has its limitations, particularly: the measured hardness of a lesion is relative to the background hardness, and lesion location estimates are subjective and prone to operator error. TI can achieve more than simple visualisation of lesions and can act as an accurate differentiator and material analysis tool with further metric development and acknowledgement of error sensitivities when transferring from phantom to clinical trials. This thesis explores and develops two methods, specifically inertial measurement and IR vein imaging, for determining the breast background elasticity, and registering tactile maps for lesion localisation, based on fusion of tactile and auxiliary sensors. These sensors enhance the capabilities of TI, with background tissue elasticity determined with MAE < 4% over tissues in the range 9 kPa – 90 kPa and probe trajectory across the breast measured with an error ratio < 0.3%, independent of applied load, validated on silicone phantoms. A basic TI error model is also proposed, maintaining tactile sensor stability and accuracy with 1% settling times < 1.5s over a range of realistic operating conditions. These developments are designed to be easily implemented into commercial systems, through appropriate design, to maximise impact, providing a stable platform for accurate tissue measurements. This will allow clinical TI to further reduce benign referral rates in a cost-effective manner, by elasticity differentiation and lesion classification in future works.Tactile Imaging (TI) is a technology utilising capacitive pressure sensors to image elasticity distributions within soft tissues such as the breast for cancer screening. TI aims to solve critical problems in the cancer screening pathway, particularly: low sensitivity of manual palpation, patient discomfort during X-ray mammography, and the poor quality of breast cancer referral forms between primary and secondary care facilities. TI is effective in identifying ‘non-palpable’, early-stage tumours, with basic differential ability that reduced unnecessary biopsies by 21% in repeated clinical studies. TI has its limitations, particularly: the measured hardness of a lesion is relative to the background hardness, and lesion location estimates are subjective and prone to operator error. TI can achieve more than simple visualisation of lesions and can act as an accurate differentiator and material analysis tool with further metric development and acknowledgement of error sensitivities when transferring from phantom to clinical trials. This thesis explores and develops two methods, specifically inertial measurement and IR vein imaging, for determining the breast background elasticity, and registering tactile maps for lesion localisation, based on fusion of tactile and auxiliary sensors. These sensors enhance the capabilities of TI, with background tissue elasticity determined with MAE < 4% over tissues in the range 9 kPa – 90 kPa and probe trajectory across the breast measured with an error ratio < 0.3%, independent of applied load, validated on silicone phantoms. A basic TI error model is also proposed, maintaining tactile sensor stability and accuracy with 1% settling times < 1.5s over a range of realistic operating conditions. These developments are designed to be easily implemented into commercial systems, through appropriate design, to maximise impact, providing a stable platform for accurate tissue measurements. This will allow clinical TI to further reduce benign referral rates in a cost-effective manner, by elasticity differentiation and lesion classification in future works

Control Strategies for Machining with Industrial Robots

This thesis presents methods for improving machining with industrial robots using control, with focus on increasing positioning accuracy and controlling feed rate. The strong process forces arising during high-speed machining operations, combined with the limited stiffness of industrial robots, have hampered the usage of industrial robots in high-end machining tasks. However, since such manipulators may offer flexible and cost-effective machining solutions compared to conventional machine tools, it is of interest to increase the achievable accuracy using industrial robots. In this thesis, several different methods to increase the machining accuracy are presented. Modeling and control of a piezo-actuated high-dynamic compensation mechanism for usage together with an industrial robot during a machining operation, such as milling in aluminium, is considered. Position control results from experiments are provided, as well as an experimental verification of the benefit of utilizing the online compensation scheme. It is shown that the milling surface accuracy achieved with the proposed compensation mechanism is increased by up to three times compared to the uncompensated case. Because of the limited workspace and the higher bandwidth of the compensator compared to the robot, a mid-ranging approach for control of the relative position between the robot and the compensator is proposed. An adaptive, model-based solution is presented, which is verified through simulations as well as experiments, where a close correspondence with the simulations was achieved. Comparing the IAE from experiments using the proposed controller to previously established methods, a performance increase of up to 56 % is obtained. Additionally, two different approaches to increasing the accuracy of the machining task are also presented in this thesis. The first method is based on identifying a stiffness model of the robot, and using online force measurements in order to modify the position of the robot to compensate for position deflections. The second approach uses online measurements from an optical tracking system to suppress position deviations. In milling experiments performed in aluminium, the absolute accuracy was increased by up to a factor of approximately 6 and 9, for the two approaches, respectively. Robotic machining is often performed using position feedback with a conservative feed rate, to avoid excessive process forces. By controlling the applied force, realized by adjusting the feed rate of the workpiece, precise control over the material removal can be exercised. This will in turn lead to maximization of the time-efficiency of the machining task, since the maximum amount of material can be removed per time unit. This thesis presents an adaptive force controller, based on a derived model of the machining process and an identified model of the Cartesian dynamics of the robot. The controller is evaluated in both simulation and an experimental setup

On the adaptive controls of nonlinear systems with different hysteresis model representations

The hysteresis phenomenon occurs in diverse disciplines ranging from physics to biology, from material science to mechanics, and from electronics to economics. When the hysteresis nonlinearity precedes a controlled system, the nonlinearity usually causes the overall closed-loop system to exhibit inaccuracies or oscillations, even leading to instability. Control techniques to mitigate the unwanted effects of hysteresis have been studied for decades and have recently once again attracted significant attention. In this thesis, several adaptive control strategies are developed for systems with different hysteresis model representations to guarantee the basic stability requirement of the closed-loop systems and to track a desired trajectory with a certain precision. These proposed strategies to mitigate the effects of hysteresis are as follows: i). With the classical Duhem model, an observer-based adaptive control scheme for a piezoelectric actuator system is proposed. Due to the unavailability of the hysteresis output, an observer-based adaptive controller incorporating a pre-inversion neural network compensator is developed for the purpose of mitigating the hysteretic effects; ii). With the Prandtl-Ishlinskii model, an adaptive tracking control approach is developed for a class of nonlinear systems in p-normal form by using the technique of adding a power integrator to address the challenge of how to fuse this hysteresis model with the control techniques to mitigate hysteresis, without necessarily constructing a hysteresis inverse; iii). With a newly proposed hysteresis model using play-like operators, two control strategies are proposed for a class of nonlinear systems: one with sliding mode control and the other with backstepping technique

Development and Biomechanical Analysis toward a Mechanically Passive Wearable Shoulder Exoskeleton

Shoulder disability is a prevalent health issue associated with various orthopedic and neurological conditions, like rotator cuff tear and peripheral nerve injury. Many individuals with shoulder disability experience mild to moderate impairment and struggle with elevating the shoulder or holding the arm against gravity. To address this clinical need, I have focused my research on developing wearable passive exoskeletons that provide continuous at-home movement assistance. Through a combination of experiments and computational tools, I aim to optimize the design of these exoskeletons. In pursuit of this goal, I have designed, fabricated, and preliminarily evaluated a wearable, passive, cam-driven shoulder exoskeleton prototype. Notably, the exoskeleton features a modular spring-cam-wheel module, allowing customizable assistive force to compensate for different proportions of the shoulder elevation moment due to gravity. The results of my research demonstrated that this exoskeleton, providing modest one-fourth gravity moment compensation at the shoulder, can effectively reduce muscle activity, including deltoid and rotator cuff muscles. One crucial aspect of passive shoulder exoskeleton design is determining the optimal anti-gravity assistance level. I have addressed this challenge using computational tools and found that an assistance level within the range of 20-30% of the maximum gravity torque at the shoulder joint yields superior performance for specific shoulder functional tasks. When facing a new task dynamic, such as wearing a passive shoulder exoskeleton, the human neuro-musculoskeletal system adapts and modulates limb impedance at the end-limb (i.e., hand) to enhance task stability. I have presented development and validation of a realistic neuromusculoskeletal model of the upper limb that can predict stiffness modulation and motor adaptation in response to newly introduced environments and force fields. Future studies will explore the model\u27s applicability in predicting stiffness modulation for 3D movements in novel environments, such as passive assistive devices\u27 force fields

Volume 3 – Conference

We are pleased to present the conference proceedings for the 12th edition of the International Fluid Power Conference (IFK). The IFK is one of the world’s most significant scientific conferences on fluid power control technology and systems. It offers a common platform for the presentation and discussion of trends and innovations to manufacturers, users and scientists. The Chair of Fluid-Mechatronic Systems at the TU Dresden is organizing and hosting the IFK for the sixth time. Supporting hosts are the Fluid Power Association of the German Engineering Federation (VDMA), Dresdner Verein zur Förderung der Fluidtechnik e. V. (DVF) and GWT-TUD GmbH. The organization and the conference location alternates every two years between the Chair of Fluid-Mechatronic Systems in Dresden and the Institute for Fluid Power Drives and Systems in Aachen. The symposium on the first day is dedicated to presentations focused on methodology and fundamental research. The two following conference days offer a wide variety of application and technology orientated papers about the latest state of the art in fluid power. It is this combination that makes the IFK a unique and excellent forum for the exchange of academic research and industrial application experience. A simultaneously ongoing exhibition offers the possibility to get product information and to have individual talks with manufacturers. The theme of the 12th IFK is “Fluid Power – Future Technology”, covering topics that enable the development of 5G-ready, cost-efficient and demand-driven structures, as well as individual decentralized drives. Another topic is the real-time data exchange that allows the application of numerous predictive maintenance strategies, which will significantly increase the availability of fluid power systems and their elements and ensure their improved lifetime performance. We create an atmosphere for casual exchange by offering a vast frame and cultural program. This includes a get-together, a conference banquet, laboratory festivities and some physical activities such as jogging in Dresden’s old town.:Group 8: Pneumatics Group 9 | 11: Mobile applications Group 10: Special domains Group 12: Novel system architectures Group 13 | 15: Actuators & sensors Group 14: Safety & reliabilit