Anti-windup Design for Linear Discrete-time Systems Subject to Actuator Additive Faults and Saturations

International audienceIn this paper a method is proposed to design an anti-windup scheme for discrete time linear systems with input saturations and actuator additive failures. This method provides a fault tolerant system reconfiguration mechanism with a control law which compensates for the estimated actuator additive faults and maintains the overall system stability in spite of actuator saturations. The design approach is derived from the solution of linear matrix inequalities (LMI) to guarantee the stability regions. For that purpose the fault tolerant control method is based on a linear quadratic regulator (LQR) and a fault estimator for compensation purposes. This method was tested in realistic simulations with the software Carins (CNES) on a pressure and mass flow rate model of a cryogenic test bench cooling circuit

Nonlinear constrained and saturated control of power electronics and electromechanical systems

Power electronic converters are extensively adopted for the solution of timely issues, such as power quality improvement in industrial plants, energy management in hybrid electrical systems, and control of electrical generators for renewables. Beside nonlinearity, this systems are typically characterized by hard constraints on the control inputs, and sometimes the state variables. In this respect, control laws able to handle input saturation are crucial to formally characterize the systems stability and performance properties. From a practical viewpoint, a proper saturation management allows to extend the systems transient and steady-state operating ranges, improving their reliability and availability. The main topic of this thesis concern saturated control methodologies, based on modern approaches, applied to power electronics and electromechanical systems. The pursued objective is to provide formal results under any saturation scenario, overcoming the drawbacks of the classic solution commonly applied to cope with saturation of power converters, and enhancing performance. For this purpose two main approaches are exploited and extended to deal with power electronic applications: modern anti-windup strategies, providing formal results and systematic design rules for the anti-windup compensator, devoted to handle control saturation, and “one step” saturated feedback design techniques, relying on a suitable characterization of the saturation nonlinearity and less conservative extensions of standard absolute stability theory results. The first part of the thesis is devoted to present and develop a novel general anti-windup scheme, which is then specifically applied to a class of power converters adopted for power quality enhancement in industrial plants. In the second part a polytopic differential inclusion representation of saturation nonlinearity is presented and extended to deal with a class of multiple input power converters, used to manage hybrid electrical energy sources. The third part regards adaptive observers design for robust estimation of the parameters required for high performance control of power systems

Design and application of advanced disturbance rejection control for small fixed-wing UAVs

Small Unmanned Aerial Vehicles (UAVs) have seen continual growth in both research and commercial applications. Attractive features such as their small size, light weight and low cost are a strong driver of this growth. However, these factors also bring about some drawbacks. The light weight and small size means that small UAVs are far more susceptible to performance degradation from factors such as wind gusts. Due to the generally low cost, available sensors are somewhat limited in both quality and available measurements. For example, it is very unlikely that angle of attack is sensed by a small UAV. These aircraft are usually constructed by the end user, so a tangible amount of variation will exist between different aircraft of the same type. Depending on application, additional variation between flights from factors such as battery placement or additional sensors may exist. This makes the application of optimal model based control methods difficult. Research literature on the topic of small UAV control is very rich in regard to high level control, such as path planning in wind. A common assumption in such literature is the existence of a low level control method which is able to track demanded aircraft attitudes to complete a task. Design of such controllers in the presence of significant wind or modelling errors (factors collectively addressed as lumped disturbances herein) is rarely considered. Disturbance Observer Based Control (DOBC) is a means of improving the robustness of a baseline feedback control scheme in the presence of lumped disturbances. The method allows for the rejection of the influence of unmeasurable disturbances much more quickly than traditional integral control, while also enabling recovery of nominal feedback con- trol performance. The separation principle of DOBC allows for the design of a nominal feedback controller, which does not need to be robust against disturbances. A DOBC augmentation can then be applied to ensure this nominal performance is maintained even in the presence of disturbances. This method offers highly attractive properties for control design, and has seen a large rise in popularity in recent years. Current literature on this subject is very often conducted purely in simulation. Ad- ditionally, very advanced versions of DOBC control are now being researched. To make the method attractive to small UAV operators, it would be beneficial if a simple DOBC design could be used to realise the benefits of this method, as it would be more accessible and applicable by many. This thesis investigates the application of a linear state space disturbance observer to low level flight control of a small UAV, along with developments of the method needed to achieve good performance in flight testing. Had this work been conducted purely in simulation, it is likely many of the difficulties encountered would not have been addressed or discovered. This thesis presents four main contributions. An anti-windup method has been devel- oped which is able to alleviate the effect of control saturation on the disturbance observer dynamics. An observer is designed which explicitly considers actuator dynamics. This development was shown to enable faster observer estimation dynamics, yielding better disturbance rejection performance. During initial flight testing, a significant aeroelastic oscillation mode was discovered. This issue was studied in detail theoretically, with a pro- posed solution developed and applied. The solution was able to fully alleviate the effect in flight. Finally, design and development of an over-actuated DOBC method is presented. A method for design of DOBC for over actuated systems was developed and studied. The majority of results in this thesis are demonstrated with flight test data

Control of Systems with Limited Capacity

Virtually all real life systems are such that they present some kind of limitation on one or many of its variables, physical quantities. These systems are designated in this thesis as systems with limited capacity. This work is treating control related problems of a subclass of such systems, where the limitation is a critical factor. The thesis is composed of four parts. The first part is treating the control of tire slip in a braking car. The Anti-lock Braking System (ABS) is an important component of a complex steering system for the modern car. In the latest generation of brake-by-wire systems, the controllers have to maintain a specified tire slip for each wheel during braking. This thesis proposes a design model and based on that a hybrid controller that regulates the tire-slip. Simulation and results from drive tests are presented. In the second part, a design method for robust PID controllers is presented for a class of systems with limited capacity. Robustness is ensured with respect to a cone bounded static nonlinearity acting on the plant. Additional constraints on maximum sensitivity are also considered. The design procedure has been successfully applied in the synthesis of the proposed ABS controller. The third part studies the trajectory convergence for a general class of nonlinear systems. The servo problem for piecewise linear systems is presented. Convex optimization is used to describe the behavior of system trajectories of a piecewise linear system with respect to some input signals. The obtained results are then applied for the study of anti-windup compensators. The last part of the thesis is treating the problem of voltage stability in power systems. Voltage at the load end of a power system has to be controlled within prescribed tolerances. In case of emergencies such as sudden line failures, this task ca n be very challenging. The main contribution of this chapter is a method for improving the stability properties of the power system by dynamic compensation of the reference load voltage. Moreover, a complete compensation scheme is proposed where load shedding is the secondary control variable. This control scheme is shown to stabilize different power system models

High performance disturbance observer based control system design for permanent magnet synchronous AC machine applications

This thesis was submitted for the award of Doctor of Philosophy and was awarded by Brunel University LondonAn electrical machine is one of the main workforces in different industries and serves them in various applications. Machine drive control design involves many technical issues for efficient and robust exploitation. Over several decades, Permanent Magnet Synchronous Motor (PMSM) is getting preferred for industrial applications over its counterpart Squirrel Cage Induction Motor (SCIM) drive, because of their higher efficiency, power density, and higher torque to inertia ratio. In the prospective that PMSM drives are considered the drives of the future, there are still technical challenges and issues related to PMSM control. Many studies have been devoted to PMSM control in the past, but there are still some open research areas that bring worldwide researchers’ interests back to PMSM drive control. One of the approaches that may facilitate better performance, higher efficiency, and robust and reliable work of the control system is the disturbance observer-based control (DOBC) with linear and nonlinear output feedback control for PM synchronous machine applications. DOBC is adopted due to its ability to reject external and internal disturbances with improving tracking performance in the variable speed wind energy conversion system (WECS) to maximize power extraction. The high order disturbance observer (HODO) is utilized to estimate the aerodynamic torque-based wind speed without the use of a traditional anemometer, which reduces the overall cost and improves the reliability of the whole system. Also, this method has been designed to improve the angular shaft speed tracking of the PMSM system under load torque disturbance and speed variations. The model-based linear and nonlinear feedback control are used in the proposed control systems. The sliding mode control (SMC) with switching output feedback control law and integral SMC with linear feedback and state-dependent Riccati equation (SDRE) based approaches have been designed for the systems. The SDRE control accounts for the nonlinear multivariable structure of the WECS and is approximated with Taylor series expansion terms. The chattering inherited from SMC is eliminated by the continuous approximation technique. The sliding mode is guaranteed by eliminating the reaching mode in the proposed integral SMC. The model-free cascaded linear feedback control system based on the proportional-integral (PI) controllers use a back-calculation algorithm anti-windup scheme. The proposed speed controllers are synthesized with HODO to compensate for the external disturbance, model uncertainty, noise, and modelling errors. Moreover, servomechanism-based SDRE control, a near-optimal control system is designed to suppress the model uncertainty and noise without the use of disturbance observers. The proposed control systems for PMSM speed regulation have demonstrated a significant improvement in the angular shaft speed-tracking performance at the transients. Their performances have been tested under speed, load torque variations, and model uncertainty. For example, HODO-based SMC with switching output feedback control law (SOFCL) has demonstrated improvement by more than 78% than the PI-PI control system of the PMSM. The performance of the HODOs-based Integral SMC with SDRE nonlinear feedback is improved by 80.5% under external disturbance, model uncertainty, and noise than Integral SMC with linear feedback in the WECS. The HODO-based SDRE control with servomechanism has shown an 80.2% improvement of mean absolute percentage error under disturbances than Integral SMC with linear feedback in the WECS. The PMSM speed tracking performance of the proposed HODO-based discrete-time PI-PI control system with back-calculation algorithm anti-windup scheme is improved by 87.29% and 90.2% in the speed commands and load torque disturbance variations scenarios respectively. The simulations for testing the proposed control system of the PMSM system and WECS have been implemented in Matlab/Simulink environment. The PMSM speed control experimental results have been obtained with Lucas-Nuelle DSP-based rapid control prototyping kit.Center for International Program “Bolashak” of the Ministry of Education and Science Republic of Kazakhsta

Intelligent control of nonlinear systems with actuator saturation using neural networks

Common actuator nonlinearities such as saturation, deadzone, backlash, and hysteresis are unavoidable in practical industrial control systems, such as computer numerical control (CNC) machines, xy-positioning tables, robot manipulators, overhead crane mechanisms, and more. When the actuator nonlinearities exist in control systems, they may exhibit relatively large steady-state tracking error or even oscillations, cause the closed-loop system instability, and degrade the overall system performance. Proportional-derivative (PD) controller has observed limit cycles if the actuator nonlinearity is not compensated well. The problems are particularly exacerbated when the required accuracy is high, as in micropositioning devices. Due to the non-analytic nature of the actuator nonlinear dynamics and the fact that the exact actuator nonlinear functions, namely operation uncertainty, are unknown, the saturation compensation research is a challenging and important topic with both theoretical and practical significance. Adaptive control can accommodate the system modeling, parametric, and environmental structural uncertainties. With the universal approximating property and learning capability of neural network (NN), it is appealing to develop adaptive NN-based saturation compensation scheme without explicit knowledge of actuator saturation nonlinearity. In this dissertation, intelligent anti-windup saturation compensation schemes in several scenarios of nonlinear systems are investigated. The nonlinear systems studied within this dissertation include the general nonlinear system in Brunovsky canonical form, a second order multi-input multi-output (MIMO) nonlinear system such as a robot manipulator, and an underactuated system-flexible robot system. The abovementioned methods assume the full states information is measurable and completely known. During the NN-based control law development, the imposed actuator saturation is assumed to be unknown and treated as the system input disturbance. The schemes that lead to stability, command following and disturbance rejection is rigorously proved, and verified using the nonlinear system models. On-line NN weights tuning law, the overall closed-loop performance, and the boundedness of the NN weights are rigorously derived and guaranteed based on Lyapunov approach. The NN saturation compensator is inserted into a feedforward path. The simulation conducted indicates that the proposed schemes can effectively compensate for the saturation nonlinearity in the presence of system uncertainty

Control Strategies for Machining with Industrial Robots

This thesis presents methods for improving machining with industrial robots using control, with focus on increasing positioning accuracy and controlling feed rate. The strong process forces arising during high-speed machining operations, combined with the limited stiffness of industrial robots, have hampered the usage of industrial robots in high-end machining tasks. However, since such manipulators may offer flexible and cost-effective machining solutions compared to conventional machine tools, it is of interest to increase the achievable accuracy using industrial robots. In this thesis, several different methods to increase the machining accuracy are presented. Modeling and control of a piezo-actuated high-dynamic compensation mechanism for usage together with an industrial robot during a machining operation, such as milling in aluminium, is considered. Position control results from experiments are provided, as well as an experimental verification of the benefit of utilizing the online compensation scheme. It is shown that the milling surface accuracy achieved with the proposed compensation mechanism is increased by up to three times compared to the uncompensated case. Because of the limited workspace and the higher bandwidth of the compensator compared to the robot, a mid-ranging approach for control of the relative position between the robot and the compensator is proposed. An adaptive, model-based solution is presented, which is verified through simulations as well as experiments, where a close correspondence with the simulations was achieved. Comparing the IAE from experiments using the proposed controller to previously established methods, a performance increase of up to 56 % is obtained. Additionally, two different approaches to increasing the accuracy of the machining task are also presented in this thesis. The first method is based on identifying a stiffness model of the robot, and using online force measurements in order to modify the position of the robot to compensate for position deflections. The second approach uses online measurements from an optical tracking system to suppress position deviations. In milling experiments performed in aluminium, the absolute accuracy was increased by up to a factor of approximately 6 and 9, for the two approaches, respectively. Robotic machining is often performed using position feedback with a conservative feed rate, to avoid excessive process forces. By controlling the applied force, realized by adjusting the feed rate of the workpiece, precise control over the material removal can be exercised. This will in turn lead to maximization of the time-efficiency of the machining task, since the maximum amount of material can be removed per time unit. This thesis presents an adaptive force controller, based on a derived model of the machining process and an identified model of the Cartesian dynamics of the robot. The controller is evaluated in both simulation and an experimental setup

Control System Design, Analysis, and Simulation of a Photovoltaic Inverter for Unbalanced Load Compensation in a Microgrid

This thesis presents a control scheme for a single-stage three-phase Photovoltaic (PV) converter with negative sequence load current compensation. In this thesis a dual virtual impedance active damping technique for an LCL filter is proposed to address the issue of LCL filter resonance. Both inverter-side current and the capacitor current are used in the feedback loop. Using both signals provides higher DC rejection than using capacitor current alone. The proposed active damping scheme results in a faster transient response and higher damping ratio than can be obtained using inverter-side current alone. The feedback gains can be calculated to achieve a specified damping level. A method of determining the gains of the Proportional and Resonant current controller based on frequency response characteristics is presented. For a specified set of gain and phase margins, the controller gains can be calculated explicitly. Furthermore, a modification is proposed to prevent windup in the resonator. A numerically compensated Half-Cycle Discrete Fourier Transform (HCDFT) method is developed to calculate the negative sequence component of the load current. The numerical compensation allows the HCDFT to accurately estimate the fundamental component of the load current under off-nominal frequency conditions. The proposed HCDFT method is shown to have a quick settling time that is comparable to that obtained with conventional sequence compensation techniques as well as immunity to harmonics in the input signal. The effect of unbalance compensation on the PV power output depending on the irradiance and the operational region on the power-voltage curve is examined. Analysis of the DC link voltage ripple shows the region of operation on the P-V curve affects the amplitude of the DC link voltage ripple during negative sequence compensation. The proposed control scheme is validated by simulation in the Matlab/Simulink® environment. The proposed control scheme is tested in the presence of excessive current imbalance, unbalanced feeder impedances, and non-linear loads. The results have shown that the proposed control scheme can improve power quality in a hybrid PV-diesel microgrid by reducing both voltage and current imbalance while simultaneously converting real power from a PV array