413 research outputs found
フレキシブル生産セルの性能解析に関する研究
本文データは平成22年度国立国会図書館の学位論文(博士)のデジタル化実施により作成された画像ファイルを基にpdf変換したものである京都大学0048新制・課程博士博士(工学)甲第5117号工博第1238号新制||工||869(附属図書館)UT51-92-J164京都大学大学院工学研究科数理工学専攻(主査)教授 長谷川 利治, 教授 茨木 俊秀, 教授 片山 徹学位規則第4条第1項該当Doctor of EngineeringKyoto UniversityDFA
Particle Swarm Optimization
Particle swarm optimization (PSO) is a population based stochastic optimization technique influenced by the social behavior of bird flocking or fish schooling.PSO shares many similarities with evolutionary computation techniques such as Genetic Algorithms (GA). The system is initialized with a population of random solutions and searches for optima by updating generations. However, unlike GA, PSO has no evolution operators such as crossover and mutation. In PSO, the potential solutions, called particles, fly through the problem space by following the current optimum particles. This book represents the contributions of the top researchers in this field and will serve as a valuable tool for professionals in this interdisciplinary field
Modeling and Solution Methodologies for Mixed-Model Sequencing in Automobile Industry
The global competitive environment leads companies to consider how to produce high-quality products at a lower cost. Mixed-model assembly lines are often designed such that average station work satisfies the time allocated to each station, but some models with work-intensive options require more than the allocated time. Sequencing varying models in a mixed-model assembly line, mixed-model sequencing (MMS), is a short-term decision problem that has the objective of preventing line stoppage resulting from a station work overload. Accordingly, a good allocation of models is necessary to avoid work overload. The car sequencing problem (CSP) is a specific version of the MMS that minimizes work overload by controlling the sequence of models. In order to do that, CSP restricts the number of work-intensive options by applying capacity rules. Consequently, the objective is to find the sequence with the minimum number of capacity rule violations.
In this dissertation, we provide exact and heuristic solution approaches to solve different variants of MMS and CSP. First, we provide five improved lower bounds for benchmark CSP instances by solving problems optimally with a subset of options. We present four local search metaheuristics adapting efficient transformation operators to solve CSP. The computational experiments show that the Adaptive Local Search provides a significant advantage by not requiring tuning on the operator weights due to its adaptive control mechanism.
Additionally, we propose a two-stage stochastic program for the mixed-model sequencing (MMS) problem with stochastic product failures, and provide improvements to the second-stage problem. To tackle the exponential number of scenarios, we employ the sample average approximation approach and two solution methodologies. On one hand, we develop an L-shaped decomposition-based algorithm, where the computational experiments show its superiority over solving the deterministic equivalent formulation with an off-the-shelf solver. We also provide a tabu search algorithm in addition to a greedy heuristic to tackle case study instances inspired by our car manufacturer partner. Numerical experiments show that the proposed solution methodologies generate high-quality solutions by utilizing a sample of scenarios. Particularly, a robust sequence that is generated by considering car failures can decrease the expected work overload by more than 20\% for both small- and large-sized instances. To the best of our knowledge, this is the first study that considers stochastic failures of products in MMS.
Moreover, we propose a two-stage stochastic program and formulation improvements for a mixed-model sequencing problem with stochastic product failures and integrated reinsertion process. We present a bi-objective evolutionary optimization algorithm, a two-stage bi-objective local search algorithm, and a hybrid local search integrated evolutionary optimization algorithm to tackle the proposed problem. Numerical experiments over a case study show that while the hybrid algorithm provides a better exploration of the Pareto front representation and more reliable solutions in terms of waiting time of failed vehicles, the local search algorithm provides more reliable solutions in terms of work overload objective. Finally, dynamic reinsertion simulations are executed over industry-inspired instances to assess the quality of the solutions. The results show that integrating the reinsertion process in addition to considering vehicle failures can keep reducing the work overload by around 20\% while significantly decreasing the waiting time of the failed vehicles
Assembly Line
An assembly line is a manufacturing process in which parts are added to a product in a sequential manner using optimally planned logistics to create a finished product in the fastest possible way. It is a flow-oriented production system where the productive units performing the operations, referred to as stations, are aligned in a serial manner. The present edited book is a collection of 12 chapters written by experts and well-known professionals of the field. The volume is organized in three parts according to the last research works in assembly line subject. The first part of the book is devoted to the assembly line balancing problem. It includes chapters dealing with different problems of ALBP. In the second part of the book some optimization problems in assembly line structure are considered. In many situations there are several contradictory goals that have to be satisfied simultaneously. The third part of the book deals with testing problems in assembly line. This section gives an overview on new trends, techniques and methodologies for testing the quality of a product at the end of the assembling line
A Preventive Maintenance Framework in Dairy Production Operations
Dairy operations suffer frequent stops. Product shrinkage is a consequence of downtime, which includes losses of packaging material, scraped finish product and capacity. This work proposes a troubleshooting methodology to identify causes of downtime, estimation of waste cost, and minimization of operation disruptions by applying a combination of a cost function to assess waste, and performance measurements. The drinkable yogurt process is evaluated to find the principal areas for wasted bottles and yogurt. In order to make a decision about which of those sources to address, a General Cost Function is used to estimate waste cost which include measurements that evaluate the entire process. Further performance measure analysis such as Squared Coefficient of Variation, Utilization, etc. indicated the necessary maintenance strategy to normalize the process. After the root cause of shrink was found, improvements were implemented and the performance of the station was assessed again to confirm results
Production and distribution research center
Issued as Annual report, Project no. E-24-62
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