Wideband characterization of printed circuit board materials up to 50 GHz

A traveling-wave technique developed a few years ago in the Missouri S&T EMC Laboratory has been employed until now for characterization of PCB materials over a broad frequency range up to 30 GHz. This technique includes measuring S-parameters of the specially designed PCB test vehicles. An extension of the frequency range of printed circuit board laminate dielectric and copper foil characterization is an important problem. In this work, a new PCB test vehicle design for operating up to 50 GHz has been proposed. As the frequency range of measurements increases, the analysis of errors and uncertainties in measuring dielectric properties becomes increasingly important. Formulas for quantification of two major groups of errors, repeatability (manufacturing variability) and reproducibility (systematic) errors, in extracting dielectric constant (DK) and dissipation factor (DK) have been derived, and computations for a number of cases are presented. Conductor (copper foil) surface roughness of PCB interconnects is an important factor, which affects accuracy of DK and DF measurements. This work describes a new algorithm for semi-automatic characterization of copper foil profiles on optical or scanning electron microscopy (SEM) pictures of signal traces. The collected statistics of numerous copper foil roughness profiles allows for introducing a new metric for roughness characterization of PCB interconnects. This is an important step to refining the measured DK and DF parameters from roughness contributions. The collected foil profile data and its analysis allow for developing design curves , which could be used by SI engineers and electronics developers in their designs --Abstract, page iii

Wideband characterization of printed circuit board materials up to 50 GHz

A traveling-wave technique developed a few years ago in the Missouri S&T EMC Laboratory has been employed until now for characterization of PCB materials over a broad frequency range up to 30 GHz. This technique includes measuring S-parameters of the specially designed PCB test vehicles. An extension of the frequency range of printed circuit board laminate dielectric and copper foil characterization is an important problem. In this work, a new PCB test vehicle design for operating up to 50 GHz has been proposed. As the frequency range of measurements increases, the analysis of errors and uncertainties in measuring dielectric properties becomes increasingly important. Formulas for quantification of two major groups of errors, repeatability (manufacturing variability) and reproducibility (systematic) errors, in extracting dielectric constant (DK) and dissipation factor (DK) have been derived, and computations for a number of cases are presented. Conductor (copper foil) surface roughness of PCB interconnects is an important factor, which affects accuracy of DK and DF measurements. This work describes a new algorithm for semi-automatic characterization of copper foil profiles on optical or scanning electron microscopy (SEM) pictures of signal traces. The collected statistics of numerous copper foil roughness profiles allows for introducing a new metric for roughness characterization of PCB interconnects. This is an important step to refining the measured DK and DF parameters from roughness contributions. The collected foil profile data and its analysis allow for developing design curves , which could be used by SI engineers and electronics developers in their designs --Abstract, page iii

Laminate dielectric and foil characterization for signal integrity on printed circuit board

Accurate characterization of laminate dielectrics as substrates of printed circuit boards (PCB) over a wide frequency range (from tens megahertz to tens gigahertz) is important from a signal integrity (SI) point of view. Accurate knowledge of dielectric constants (DK) and dissipation factors (DF), or loss tangents, of laminate dielectrics, as well as loss in conductors, as functions of frequency over a wide frequency range, are needed to the designers of high-speed digital electronics. An in situ wideband traveling-wave technique based on measuring S-parameters of the PCB test vehicles with auxiliary through-reflect-line (TRL) calibration patterns has been developed. This technique has been extensively applied to the material characterization of PCBs up to 20 GHz. However, extension of the frequency range of testing PCBs up to 50 GHz requires solving numerous problems, related to a new PCB test vehicle design and improvement of the material parameter extraction algorithms to take into account various subtle effects arising as frequencies increase to 50 GHz. Extending the frequency range in the new 50-GHz test vehicles leads to potentially increasing uncertainties compared to the 20-GHz test vehicles. Different sources of errors and uncertainties for extracting DK and DF values are analyzed for both the present 20-GHz and the new perspective 50-GHz test vehicles. The limitations for the design of test vehicles are also discussed. An alternative technique for measuring dielectric parameters of PCB laminate dielectrics is using split-post dielectric resonator (SPDR). This narrowband technique is applied to measurements of thin dielectric plates at frequencies 10 GHz, 15 GHz, and 20 GHz --Abstract, page iii

Inkjet Printing of Paper-Based Wideband and High Gain Antennas

This thesis represents a major contribution to wideband and high gain inkjet-printed antennas on paper. This work includes the complete characterization of the inkjet printing process for passive microwave devices on paper substrate as well as several ultra-wideband and high gain antenna designs. The characterization work includes the electrical characterization of the permittivity and loss tangent for paper substrate through 10 GHz, ink conductivity data for variable sintering conditions, and minimum feature sizes obtainable by today’s current inkjet processes for metallic nanoparticles. For the first time ever, inkjet-printed antennas are demonstrated that operate over the entire UWB band and demonstrate gains up to 8dB. This work also presents the first fractal-based inkjet-printed antennas with enhanced bandwidth and reduced production costs, and a novel slow wave log periodic dipole array which shows minimizations of 20% in width over conventional log periodic antennas

Miniaturised bandpass filters for wireless communications

The wireless industry has seen exceptional development over the past few decades due to years of sustained military and commercial enterprise. While the electromagnetic spectrum is becoming increasingly congested, there is a growing tendency to strive for higher bandwidths, faster throughputs, greater versatility, compatibility and interoperability in current and emerging wireless technologies. Consequently, an increasingly stringent specification is imposed upon the frequency utilization of wireless devices. New challenges are constantly being discovered in the development and realization of RF and microwave filters, which have not only sustained but fuelled microwave filter research over the many years. These developments have encouraged new solutions and techniques for the realization of compact, low loss, highly selective RF and microwave bandpass filters. The theme of this dissertation is the realization of planar compact performance microwave and RF bandpass filters for wireless communication systems. The work may be broadly categorised into three sections as follows. The first section presents a novel compact planar dual-mode resonator with several interesting and attractive features. Generally, planar microwave dual-mode resonators are known to half the filter footprint. However, it is found that the proposed resonator is capable of achieving further size reductions. In addition the resonator inherently possesses a relatively wide stopband as the lowest spurious harmonic resonance is observed at thrice the fundamental frequency. Properties of this resonator, such as these and more are explored in depth to arrive at an accurate electrical equivalent circuit, which is used as the basis for high order filter design. The application of these resonators in the design of bandpass filters is the subject of the second section. A general filter design procedure based on the equivalent circuit is presented to assist the design of all-pole filters. Alternatively, it is shown that generalised Chebyshev filters with enhanced selectivity may be developed with cross coupled resonator topologies. The discussions are supplemented with detailed design examples which are accompanied by theoretical, simulated and experimental results in order to illustrate the filter development process and showcase practical filter performance. The third section explores the possibility of employing these resonators in the development of frequency tunable bandpass filters. Preference is given to varactor diodes as the tuning element due to the numerous qualities of this device in contrast to other schemes. In particular, interest is paid to center frequency tuned filters with constant bandwidth. Tunable filters constructed with the dual-mode resonator are shown to have a relatively wide tuning range as well as significantly higher linearity in comparison to similar published works. In line with the previous section, experimental verification is presented to support and supplement the discussions

1-D broadside-radiating leaky-wave antenna based on a numerically synthesized impedance surface

A newly-developed deterministic numerical technique for the automated design of metasurface antennas is applied here for the first time to the design of a 1-D printed Leaky-Wave Antenna (LWA) for broadside radiation. The surface impedance synthesis process does not require any a priori knowledge on the impedance pattern, and starts from a mask constraint on the desired far-field and practical bounds on the unit cell impedance values. The designed reactance surface for broadside radiation exhibits a non conventional patterning; this highlights the merit of using an automated design process for a design well known to be challenging for analytical methods. The antenna is physically implemented with an array of metal strips with varying gap widths and simulation results show very good agreement with the predicted performance

Beam scanning by liquid-crystal biasing in a modified SIW structure

A fixed-frequency beam-scanning 1D antenna based on Liquid Crystals (LCs) is designed for application in 2D scanning with lateral alignment. The 2D array environment imposes full decoupling of adjacent 1D antennas, which often conflicts with the LC requirement of DC biasing: the proposed design accommodates both. The LC medium is placed inside a Substrate Integrated Waveguide (SIW) modified to work as a Groove Gap Waveguide, with radiating slots etched on the upper broad wall, that radiates as a Leaky-Wave Antenna (LWA). This allows effective application of the DC bias voltage needed for tuning the LCs. At the same time, the RF field remains laterally confined, enabling the possibility to lay several antennas in parallel and achieve 2D beam scanning. The design is validated by simulation employing the actual properties of a commercial LC medium

Analysis and Design of Low-Cost Waveguide Filters for Wireless Communications

The area of research of this thesis is built around advanced waveguide filter structures. Waveguide filters and the waveguide technology in general are renowned for high power capacity, low losses and excellent electromagnetic shielding. Waveguide filters are important components in fixed wireless communications as well as in satellite and radar systems. Furthermore, their advantages and utilization become even greater with increase in frequency, which is a trend in modern communication systems because upper frequency bands offer larger channel capacities. However, waveguide filters are relatively bulky and expensive. To comply with more and more demanding miniaturization and cost-cutting requirements, compactness and economical design represent some of the main contemporary focuses of interest. Approaches that are used to achieve this include use of planar inserts to build waveguide discontinuities, additive manufacturing and substrate integration. At the same time, waveguide filters still need to satisfy opposed stringent requirements like small insertion loss, high selectivity and multiband operation. Another difficulty that metal waveguide components face is integration with other circuitry, especially important when solid-state active devices are included. Thus, improvements of interconnections between waveguide and other transmission interfaces are addressed too. The thesis elaborates the following aspects of work: Further analysis and improved explanations regarding advanced waveguide filters with E-plane inserts developed by the Wireless Communications Research Group, using both cross coupled resonators and extracted pole sections (Experiments with higher filter orders, use of tuning screws, degrees of freedom in design, etc. Thorough performance comparison with competing filter technologies) - Proposing novel E-plane filter sections with I-shaped insets - Extension of the E-plane filtering structures with metal fins to new compact dual band filters with high frequency selectivity and miniaturized diplexers. - Introduction of easy-to-build waveguide filters with polymer insert frames and high-performance low-profile cavity filters, taking advantage of enhanced fabrication capabilities when using additive manufacturing - Developing new substrate integrated filters, as well as circuits used to transfer signals between different interfaces Namely, these are substrate integrated waveguide to metal waveguide planar transitions that do not require any modifications of the metal waveguides. Such novel transitions have been designed both for single and orthogonal signal polarizations