Advanced predictive quality control strategy involving different facilities

There are many industries that use highly technological solutions to improve quality in all of their products. The steel industry is one example. Several automatic surface-inspection systems are used in the steel industry to identify various types of defects and to help operators decide whether to accept, reroute, or downgrade the material, subject to the assessment process. This paper focuses on promoting a strategy that considers all defects in an integrated fashion. It does this by managing the uncertainty about the exact position of a defect due to different process conditions by means of Gaussian additive influence functions. The relevance of the approach is in making possible consistency and reliability between surface inspection systems. The results obtained are an increase in confidence in the automatic inspection system and an ability to introduce improved prediction and advanced routing models. The prediction is provided to technical operators to help them in their decision-making process. It shows the increase in improvement gained by reducing the 40 % of coils that are downgraded at the hot strip mill because of specific defects. In addition, this technology facilitates an increase of 50 % in the accuracy of the estimate of defect survival after the cleaning facility in comparison to the former approach. The proposed technology is implemented by means of software-based, multi-agent solutions. It makes possible the independent treatment of information, presentation, quality analysis, and other relevant functions

Handling uncertainties in modelling manufacturing processes with hybrid swarm intelligence

Seldom has research regarding manufacturing process modelling considered the two common types ofuncertainties which are caused by randomness as in material properties and by fuzziness as in the inexact knowledge in manufacturing processes. Accuracies of process models can be downgraded if these uncertainties are ignored in the development of process models. In this paper, a hybrid swarm intelligence algorithm for developing process models which intends to achieve significant accuracies for manufacturing process modelling by addressing these two uncertainties is proposed. The hybrid swarm intelligence algorithm first applies the mechanism of particle swarm optimisation to generate structures of process models in polynomial forms, and then it applies the mechanism of fuzzy least square regression algorithm to determine fuzzy coefficients on polynomials so as to address the two uncertainties, fuzziness and randomness. Apart from addressing the two uncertainties, the common feature in manufacturing processes, nonlinearities between process parameters, which are not inevitable in manufacturing processes, can also be addressed. The effectiveness of the hybrid swarm algorithm is demonstrated by modelling of the solder paste dispensing process

A hybrid noise suppression filter for accuracy enhancement of commercial speech recognizers in varying noisy conditions

Commercial speech recognizers have made possible many speech control applications such as wheelchair, tone-phone, multifunctional robotic arms and remote controls, for the disabled and paraplegic. However, they have a limitation in common in that recognition errors are likely to be produced when background noise surrounds the spoken command, thereby creating potential dangers for the disabled if recognition errors exist in the control systems. In this paper, a hybrid noise suppression filter is proposed to inter-face with the commercial speech recognizers in order to enhance the recognition accuracy under variant noisy conditions. It intends to decrease the recognition errors when the commercial speech recognizers are working under a noisy environment. It is based on a sigmoid function which can effectively enhance noisy speech using simple computational operations, while a robust estimator based on an adaptive-network-based fuzzy inference system is used to determine the appropriate operational parameters for the sigmoid function in order to produce effective speech enhancement under variant noisy conditions.The proposed hybrid noise suppression filter has the following advantages for commercial speech recognizers: (i) it is not possible to tune the inbuilt parameters on the commercial speech recognizers in order to obtain better accuracy; (ii) existing noise suppression filters are too complicated to be implemented for real-time speech recognition; and (iii) existing sigmoid function based filters can operate only in a single-noisy condition, but not under varying noisy conditions. The performance of the hybrid noise suppression filter was evaluated by interfacing it with a commercial speech recognizer, commonly used in electronic products. Experimental results show that improvement in terms of recognition accuracy and computational time can be achieved by the hybrid noise suppression filter when the commercial recognizer is working under various noisy environments in factories