A Transformerless PCB Based Medium-Voltage Multilevel Power Converter with A DC Capacitor Balancing Circuit and Algorithm

This dissertation presents a new method of constructing a transformerless, voltage-sourced, medium-voltage multilevel converter using existing discrete power semiconductor devices and printed circuit board technology. While the approach is general, it is particularly well-suited for medium-voltage converters and motor-drives in the 4.16 kV, 500 - 1000 kW range. A novel way of visualizing the power stage topology is developed which allows simplified mechanical layouts while managing the commutation paths. Using so many discrete devices typically drives cost and complexity of the gate-drive system including its control and isolation; a gate-drive circuit is presented to address this problem. As with most multilevel topologies, the dc-link voltages must be balanced during operation. This is accomplished using an auxiliary circuit made up of the same power stage and an associated control algorithm. Experimental results are presented for a 4.16 kV, 746 kW, five-level power converter prototype. This dissertation also analyzes a new capacitor voltage-balancing converter along with a novel capacitor voltage balancing control algorithm. Analysis of the inverter system provides a new description of capacitor voltage stability as a function of system operating conditions

Power Electronics and Energy Management for Battery Storage Systems

The deployment of distributed renewable generation and e-mobility systems is creating a demand for improved dynamic performance, flexibility, and resilience in electrical grids. Various energy storages, such as stationary and electric vehicle batteries, together with power electronic interfaces, will play a key role in addressing these requests thanks to their enhanced functionality, fast response times, and configuration flexibility. For the large-scale implementation of this technology, the associated enabling developments are becoming of paramount importance. These include energy management algorithms; optimal sizing and coordinated control strategies of different storage technologies, including e-mobility storage; power electronic converters for interfacing renewables and battery systems, which allow for advanced interactions with the grid; and increase in round-trip efficiencies by means of advanced materials, components, and algorithms. This Special Issue contains the developments that have been published b researchers in the areas of power electronics, energy management and battery storage. A range of potential solutions to the existing barriers is presented, aiming to make the most out of these emerging technologies

Power Converters in Power Electronics

In recent years, power converters have played an important role in power electronics technology for different applications, such as renewable energy systems, electric vehicles, pulsed power generation, and biomedical sciences. Power converters, in the realm of power electronics, are becoming essential for generating electrical power energy in various ways. This Special Issue focuses on the development of novel power converter topologies in power electronics. The topics of interest include, but are not limited to: Z-source converters; multilevel power converter topologies; switched-capacitor-based power converters; power converters for battery management systems; power converters in wireless power transfer techniques; the reliability of power conversion systems; and modulation techniques for advanced power converters

Three-Phase Unfolding Based Soft DC-Link Converter Topologies for AC to DC Applications

Battery electric vehicles (BEVs) and plugin hybrid electric vehicles (PHEVs) are more efficient than internal combustion-based vehicles. Adaption of EVs will help reduce the carbon emissions produced by the transportation sector. The charging infrastructure has to grow at a rapid pace to encourage EV adaption. Installing higher capacity fast chargers will help alleviate the range anxiety of battery electric vehicle customers. More public charging stations are required for the full adaption of EVs. Utility power is distributed as ‘alternating current.’ A battery requires ‘direct current’ (DC) source to charge it. Hence a power converter that converts AC source to DC source is required to charge an electric vehicle battery. Public transportation is another sector that is adapting electric vehicles at a fast pace. These vehicles require more power to operate and hence have huge battery packs. These vehicles require ultra-high-power charger to keep the charging time reasonable. A 60 Hz stepdown transformer is required at the facility to use the power. The cost and time to install this heavy transformer will inhibit the setting up a charging station. Power converters than can connect to medium voltage directly will eliminate the need for the step-down transformer saving space and cost. Commercially available state-of-the-art fast charging converters are adapted from general purpose commercial and industrial application rectifiers. The efficiencies of these converters tend to be lower (around 94%) due to the two-stage power conversion architecture. All the power that flows from the AC utility grid to charge the battery will be processed and filtered through two power conversion stages. Due to the anticipated increase in demand, there is a renewed interest in developing power converter topologies specific to battery charging applications. The objective here is to develop cheaper and compact power converters for battery charging. This dissertation proposes an innovative quasi-single stage power converter topologies for battery charging applications and direct medium voltage connected converters. The proposed topology fundamentally can achieve higher efficiency and power density than the conventional two-stage based converters. Only one stage requires filtering and incurs power conversion losses. Control burden is usually higher for single stage topologies. Innovative control approaches are presented to simplify the control complexity

Soft-Switching Techniques of Power Conversion System in Automotive Chargers

abstract: This thesis investigates different unidirectional topologies for the on-board charger in an electric vehicle and proposes soft-switching solutions in both the AC/DC and DC/DC stage of the converter with a power rating of 3.3 kW. With an overview on different charger topologies and their applicability with respect to the target specification a soft-switching technique to reduce the switching losses of a single phase boost-type PFC is proposed. This work is followed by a modification to the popular soft-switching topology, the dual active bridge (DAB) converter for application requiring unidirectional power flow. The topology named as the semi-dual active bridge (S-DAB) is obtained by replacing the fully active (four switches) bridge on the load side of a DAB by a semi-active (two switches and two diodes) bridge. The operating principles, waveforms in different intervals and expression for power transfer, which differ significantly from the basic DAB topology, are presented in detail. The zero-voltage switching (ZVS) characteristics and requirements are analyzed in detail and compared to those of DAB. A small-signal model of the new configuration is also derived. The analysis and performance of S-DAB are validated through extensive simulation and experimental results from a hardware prototype. Secondly, a low-loss auxiliary circuit for a power factor correction (PFC) circuit to achieve zero voltage transition is also proposed to improve the efficiency and operating frequency of the converter. The high dynamic energy generated in the switching node during turn-on is diverted by providing a parallel path through an auxiliary inductor and a transistor placed across the main inductor. The paper discusses the operating principles, design, and merits of the proposed scheme with hardware validation on a 3.3 kW/ 500 kHz PFC prototype. Modifications to the proposed zero voltage transition (ZVT) circuit is also investigated by implementing two topological variations. Firstly, an integrated magnetic structure is built combining the main inductor and auxiliary inductor in a single core reducing the total footprint of the circuit board. This improvement also reduces the size of the auxiliary capacitor required in the ZVT operation. The second modification redirects the ZVT energy from the input end to the DC link through additional half-bridge circuit and inductor. The half-bridge operating at constant 50% duty cycle simulates a switching leg of the following DC/DC stage of the converter. A hardware prototype of the above-mentioned PFC and DC/DC stage was developed and the operating principles were verified using the same.Dissertation/ThesisDoctoral Dissertation Electrical Engineering 201

Power quality improvement utilizing photovoltaic generation connected to a weak grid

Microgrid research and development in the past decades have been one of the most popular topics. Similarly, the photovoltaic generation has been surging among renewable generation in the past few years, thanks to the availability, affordability, technology maturity of the PV panels and the PV inverter in the general market. Unfortunately, quite often, the PV installations are connected to weak grids and may have been considered as the culprit of poor power quality affecting other loads in particular sensitive loads connected to the same point of common coupling (PCC). This paper is intended to demystify the renewable generation, and turns the negative perception into positive revelation of the superiority of PV generation to the power quality improvement in a microgrid system. The main objective of this work is to develop a control method for the PV inverter so that the power quality at the PCC will be improved under various disturbances. The method is to control the reactive current based on utilizing the grid current to counteract the negative impact of the disturbances. The proposed control method is verified in PSIM platform. Promising results have been obtaine

Review of multiport power converters for distribution network applications

Multiport power converters integrate three or more energy devices into a single (potentially highly controllable and efficient) hub. These characteristics suggest that multiport power converters may be valuable for the decarbonisation of distribution networks, where the increase of converter-interfaced devices has degraded system reliability and efficiency. This review analyses the suitability of a wide range of multiport power converter solutions for four example distribution network applications (where previous studies have focussed on a limited range of topologies or applications) and the research areas that can progress their maturity. A review of grid codes and standards overviews the base capability that multiport power converters are likely to require, some of which are carried forward as requirements for a novel comparison tool. The comparison tool is developed to qualify and score reviewed topologies in terms of a range of features that are weighted for the applications. Isolated and partially-isolated topologies perform well due to their flexibility to be configured for the specifications and their operational capabilities (including modularity and voltage decoupling). Further research should focus on the complex control interactions between ports and scaling of these topologies for medium voltages. In contrast, many direct current non-isolated topologies do not qualify due to their low flexibility to be configured for the applications. This suggests that future research could focus on the development of a more flexible non-isolated multiport power converter configuration to take advantage of the high efficiency and low footprint that these topologies might otherwise offer for low voltage applications

A review on power electronics technologies for electric mobility

Concerns about greenhouse gas emissions are a key topic addressed by modern societies worldwide. As a contribution to mitigate such effects caused by the transportation sector, the full adoption of electric mobility is increasingly being seen as the main alternative to conventional internal combustion engine (ICE) vehicles, which is supported by positive industry indicators, despite some identified hurdles. For such objective, power electronics technologies play an essential role and can be contextualized in different purposes to support the full adoption of electric mobility, including on-board and off-board battery charging systems, inductive wireless charging systems, unified traction and charging systems, new topologies with innovative operation modes for supporting the electrical power grid, and innovative solutions for electrified railways. Embracing all of these aspects, this paper presents a review on power electronics technologies for electric mobility where some of the main technologies and power electronics topologies are presented and explained. In order to address a broad scope of technologies, this paper covers road vehicles, lightweight vehicles and railway vehicles, among other electric vehicles.This work has been supported by FCT – Fundação para a Ciência e Tecnologia with-in the Project Scope: UID/CEC/00319/2020. This work has been supported by the FCT Project DAIPESEV PTDC/EEI-EEE/30382/2017, and by the FCT Project new ERA4GRIDs PTDC/EEI-EEE/30283/2017. Tiago Sousa is supported by the doctoral scholarship SFRH/BD/134353/2017 granted by FCT