Modular integration and on-chip sensing approaches for tunable fluid control polymer microdevices

228 p.Doktore tesi honetan mikroemariak kontrolatzeko elementuak diseinatu eta garatuko dira, mikrobalbula eta mikrosentsore bat zehazki. Ondoren, gailu horiek batera integratuko dira likido emari kontrolatzaile bat sortzeko asmotan. Helburu nagusia gailuen fabrikazio arkitektura modular bat frogatzea da, non Lab-on-a-Chip prototipoak garatzeko beharrezko fase guztiak harmonizatuz, Cyclic-Olefin-Polymer termoplastikozko mikrogailu merkeak pausu gutxi batzuetan garatuko diren, hauen kalitate industriala bermatuz. Ildo horretan, mikrogailuak prototipotik produkturako trantsizio azkar, erraz, errentagarri eta arriskurik gabeen bidez lortu daitezkeenetz frogatuko da

Frequency-controlled wireless passive microfluidic devices

Microfluidics is a promising technology that is increasingly attracting the attention of researchers due to its high efficiency and low-cost features. Micropumps, micromixers, and microvalves have been widely applied in various biomedical applications due to their compact size and precise dosage controllability. Nevertheless, despite the vast amount of research reported in this research area, the ability to implement these devices in portable and implantable applications is still limited. To date, such devices are constricted to the use of wires, or on-board power supplies, such as batteries. This thesis presents novel techniques that allow wireless control of passive microfluidic devices using an external radiofrequency magnetic field utilizing thermopneumatic principle. Three microfluidic devices are designed and developed to perform within the range of implantable drug-delivery devices. To demonstrate the wireless control of microfluidic devices, a wireless implantable thermopneumatic micropump is presented. Thermopneumatic pumping with a maximum flow rate of 2.86 μL/min is realized using a planar wirelessly-controlled passive inductor-capacitor heater. Then, this principle was extended in order to demonstrate the selective wireless control of multiple passive heaters. A passive wirelessly-controlled thermopneumatic zigzag micromixer is developed as a mean of a multiple drug delivery device. A maximum mixing efficiency of 96.1% is achieved by selectively activating two passive wireless planar inductor-capacitor heaters that have different resonant frequency values. To eliminate the heat associated with aforementioned wireless devices, a wireless piezoelectric normally-closed microvalve for drug delivery applications is developed. A piezoelectric diaphragm is operated wirelessly using the wireless power that is transferred from an external magnetic field. Valving is achieved with a percentage error as low as 3.11% in a 3 days long-term functionality test. The developed devices present a promising implementation of the reported wireless actuation principles in various portable and implantable biomedical applications, such as drug delivery, analytical assays, and cell lysis devices

Çip-üstü-laboratuvar sistemleri için tasarlanan parylene tabanlı elektrostatik mikro kapakların karakterizasyonu ve ilaç araştırma yongalarında uygulaması

TÜBİTAK EEEAG Proje01.06.201

Towards rapid 3D direct manufacture of biomechanical microstructures

The field of stereolithography has developed rapidly over the last 20 years, and commercially available systems currently have sufficient resolution for use in microengineering applications. However, they have not as yet been fully exploited in this field. This thesis investigates the possible microengineering applications of microstereolithography systems, specifically in the areas of active microfluidic devices and microneedles. The fields of micropumps and microvalves, stereolithography and microneedles are reviewed, and a variety of test builds were fabricated using the EnvisionTEC Perfactory Mini Multi-Lens stereolithography system in order to define its capabilities. A number of microneedle geometries were considered. This number was narrowed down using finite element modelling, before another simulation was used to optimise these structures. 9 × 9 arrays of 400 μm tall, 300 μm base diameter microneedles were subjected to mechanical testing. Per needle failure forces of 0.263 and 0.243 N were recorded for the selected geometries, stepped cone and inverted trumpet. The 90 μm needle tips were subjected to between 30 and 32 MPa of pressure at their failure point - more than 10 times the required pressure to puncture average human skin. A range of monolithic micropumps were produced with integrated 4 mm diameter single-layer 70 μm-thick membranes used as the basis for a reciprocating displacement operating principle. The membranes were tested using an oscillating pneumatic actuation, and were found reliable (>1,000,000 cycles) up to 2.0 PSIG. Pneumatic single-membrane nozzle/diffuser rectified devices produced flow rates of up to 1,000 μl/min with backpressures of up to 375 Pa. Another device rectified using active membrane valves was found to self-prime, and produced backpressures of up to 4.9 kPa. These devices and structures show great promise for inclusion in complex, fully integrated and active microfluidic systems fabricated using microstereolithography alone, with implications for both cost of manufacture and lead time

Interconnection, Interface And Instrumentation For Micromachined Chemical Sensors

In realizing a portable chemical analysis system, adequate partitioning of a reusable component and a disposable is required. For successful implementation of micromachined sensors in an instrument, reliable methods for interconnection and interface are in great demand between these two major parts. This thesis work investigates interconnection methods of micromachined chip devices, a hybrid fluidic interface system, and measurement circuitry for completing instrumentation. The interconnection method based on micromachining and injection molding techniques was developed and an interconnecting microfluidic package was designed, fabricated and tested. Alternatively, a plug-in type design for a large amount of sample flow was designed and demonstrated. For the hybrid interface, sequencing of the chemical analysis was examined and accordingly, syringe containers, a peristaltic pump and pinch valves were assembled to compose a reliable meso-scale fluidic control unit. A potentiostat circuit was modeled using a simulation tool. The simulated output showed its usability toward three-electrode electrochemical microsensors. Using separately fabricated microsensors, the final instrument with two different designs--flow-through and plug-in type was tested for chlorine detection in water samples. The chemical concentration of chlorine ions could be determined from linearly dependent current signals from the instrument

The Performance Evaluation of SMA Spring as Actuator for Gripping Manipulation

This paper is to present the evaluation of a TiNi Shape Memory Alloy (SMA) spring as actuator for the gripping manipulation. The SMA spring employed was a TiNi tensile spring which has a diameter of 50 mm wire and 350 gram hanging mass. The gripper fabricated consists of two fingers and each finger is actuated by the SMA spring. The total angular displacement of the gripper is 300. The power consumptions, the movements and force generations experimentations have been conducted. The DC signal and PWM signal with 12, 12Hz, 25Hz, 125Hz, 250Hz and the 1150Hz have been employed for driving the SMA. The experimental results indicated that the 125Hz of PWM signal was likely to be had a better performance than the other signals. The 125Hz PWM signal generated faster movement, lower power consumption, and constant rate of force. In this study, closed-loop control for gripping manipulation was also conducted. The close loop controller used is PID controller. The Ziegler-Nichols method has been used to predict the optimal gain of the controller, but the best performance was determined by experimentally tuning of the gains. The experimental results indicated that the PID controller is likely to be reliable controller for gripping manipulation of the SMA spring. To obtain the better performance, it is important to consider the SMA cooling responses and the long time of retain in certain position of the gripper

Single Substrate Electromagnetic Actuator

A microvalve which utilizes a low temperature ( <300° C.) fabrication process on a single substrate. The valve uses buckling and an electromagnetic actuator to provide a relatively large closing force and lower power consumption. A buckling technique of the membrane is used to provide two stable positions for the membrane, and to reduce the power consumption and the overall size of the microvalve. The use of a permanent magnet is an alternative to the buckled membrane, or it can be used in combination with the buckled membrane, or two sets of micro-coils can be used in order to open and close the valve, providing the capability for the valve to operate under normally opened or normally closed conditions. Magnetic analysis using ANSYS 5.7 shows that the addition of Orthonol between the coils increases the electromagnetic force by more than 1.5 times. At a flow rate of 1 mL/m, the pressure drop is < 100 Pa. The maximum pressure tested was 57 kPa and the time to open or close the valve in air is under 100 ms. This results in an estimated power consumption of 0.1 mW.Georgia Tech Research Corp

Towards rapid 3D direct manufacture of biomechanical microstructures

The field of stereolithography has developed rapidly over the last 20 years, and commercially available systems currently have sufficient resolution for use in microengineering applications. However, they have not as yet been fully exploited in this field. This thesis investigates the possible microengineering applications of microstereolithography systems, specifically in the areas of active microfluidic devices and microneedles. The fields of micropumps and microvalves, stereolithography and microneedles are reviewed, and a variety of test builds were fabricated using the EnvisionTEC Perfactory Mini Multi-Lens stereolithography system in order to define its capabilities. A number of microneedle geometries were considered. This number was narrowed down using finite element modelling, before another simulation was used to optimise these structures. 9 × 9 arrays of 400 μm tall, 300 μm base diameter microneedles were subjected to mechanical testing. Per needle failure forces of 0.263 and 0.243 N were recorded for the selected geometries, stepped cone and inverted trumpet. The 90 μm needle tips were subjected to between 30 and 32 MPa of pressure at their failure point - more than 10 times the required pressure to puncture average human skin. A range of monolithic micropumps were produced with integrated 4 mm diameter single-layer 70 μm-thick membranes used as the basis for a reciprocating displacement operating principle. The membranes were tested using an oscillating pneumatic actuation, and were found reliable (>1,000,000 cycles) up to 2.0 PSIG. Pneumatic single-membrane nozzle/diffuser rectified devices produced flow rates of up to 1,000 μl/min with backpressures of up to 375 Pa. Another device rectified using active membrane valves was found to self-prime, and produced backpressures of up to 4.9 kPa. These devices and structures show great promise for inclusion in complex, fully integrated and active microfluidic systems fabricated using microstereolithography alone, with implications for both cost of manufacture and lead time.EThOS - Electronic Theses Online ServiceEngineering and Physical Sciences Research Council (EPSRC)GBUnited Kingdo