Inspection System And Method For Bond Detection And Validation Of Surface Mount Devices Using Sensor Fusion And Active Perception

A hybrid surface mount component inspection system which includes both vision and infrared inspection techniques to determine the presence of surface mount components on a printed wiring board, and the quality of solder joints of surface mount components on printed wiring boards by using data level sensor fusion to combine data from two infrared sensors to obtain emissivity independent thermal signatures of solder joints, and using feature level sensor fusion with active perception to assemble and process inspection information from any number of sensors to determine characteristic feature sets of different defect classes to classify solder defects.Georgia Tech Research Corporatio

Intelligent systems in manufacturing: current developments and future prospects

Global competition and rapidly changing customer requirements are demanding increasing changes in manufacturing environments. Enterprises are required to constantly redesign their products and continuously reconfigure their manufacturing systems. Traditional approaches to manufacturing systems do not fully satisfy this new situation. Many authors have proposed that artificial intelligence will bring the flexibility and efficiency needed by manufacturing systems. This paper is a review of artificial intelligence techniques used in manufacturing systems. The paper first defines the components of a simplified intelligent manufacturing systems (IMS), the different Artificial Intelligence (AI) techniques to be considered and then shows how these AI techniques are used for the components of IMS

A domain independent adaptive imaging system for visual inspection

Computer vision is a rapidly growing area. The range of applications is increasing very quickly, robotics, inspection, medicine, physics and document processing are all computer vision applications still in their infancy. All these applications are written with a specific task in mind and do not perform well unless there under a controlled environment. They do not deploy any knowledge to produce a meaningful description of the scene, or indeed aid in the analysis of the image. The construction of a symbolic description of a scene from a digitised image is a difficult problem. A symbolic interpretation of an image can be viewed as a mapping from the image pixels to an identification of the semantically relevant objects. Before symbolic reasoning can take place image processing and segmentation routines must produce the relevant information. This part of the imaging system inherently introduces many errors. The aim of this project is to reduce the error rate produced by such algorithms and make them adaptable to change in the manufacturing process. Thus a prior knowledge is needed about the image and the objects they contain as well as knowledge about how the image was acquired from the scene (image geometry, quality, object decomposition, lighting conditions etc,). Knowledge on algorithms must also be acquired. Such knowledge is collected by studying the algorithms and deciding in which areas of image analysis they work well in. In most existing image analysis systems, knowledge of this kind is implicitly embedded into the algorithms employed in the system. Such an approach assumes that all these parameters are invariant. However, in complex applications this may not be the case, so that adjustment must be made from time to time to ensure a satisfactory performance of the system. A system that allows for such adjustments to be made, must comprise the explicit representation of the knowledge utilised in the image analysis procedure. In addition to the use of a priori knowledge, rules are employed to improve the performance of the image processing and segmentation algorithms. These rules considerably enhance the correctness of the segmentation process. The most frequently given goal, if not the only one in industrial image analysis is to detect and locate objects of a given type in the image. That is, an image may contain objects of different types, and the goal is to identify parts of the image. The system developed here is driven by these goals, and thus by teaching the system a new object or fault in an object the system may adapt the algorithms to detect these new objects as well compromise for changes in the environment such as a change in lighting conditions. We have called this system the Visual Planner, this is due to the fact that we use techniques based on planning to achieve a given goal. As the Visual Planner learns the specific domain it is working in, appropriate algorithms are selected to segment the object. This makes the system domain independent, because different algorithms may be selected for different applications and objects under different environmental condition

Augmented Reality System to Help Train New Skilled Workers for PCB Inspection

Printed circuit board (PCB) inspection is one of the major requirements in electronic industry, as in the last decades, a number of innovative methods have been designed and implemented. Due to various reasons, many companies are still using skilled workers instead of fully automated systems for PCB inspection. As the training of new workers is time and recourse consuming, this paper presents an augmented reality based system, which provides an additional aid by presenting discrete information gathered from the experience of skilled workers. Keywords: Printed Circuit Board, Augmented Reality, Computer Vision, Automated Visual Inspection

On flexibly integrating machine vision inspection systems in PCB manufacture

The objective of this research is to advance computer vision techniques and their applications in the electronics manufacturing industry. The research has been carried out with specific reference to the design of automatic optical inspection (AOI) systems and their role in the manufacture of printed circuit boards (PCBs). To achieve this objective, application areas of AOI systems in PCB manufacture have been examined. As a result, a requirement for enhanced performance characteristics has been identified and novel approaches and image processing algorithms have been evolved which can be used within next generation of AOI systems. The approaches are based on gaining an understanding of ways in which manufacturing information can be used to support AOI operations. Through providing information support, an AOI system has access to product models and associated information which can be used to enhance the execution of visual inspection tasks. Manufacturing systems integration, or more accurately controlled access to electronic information, is the key to the approaches. Also in the thesis methods are proposed to achieve the flexible integration of AOI systems (and computer vision systems in general) within their host PCB manufacturing environment. Furthermore, potential applications of information supported AOI systems at various stages of PCB manufacturing have been studied. It is envisaged that more efficient and cost-effective applications of AOI can be attained through adopting the flexible integration methods proposed, since AOI-generated information can now be accessed and utilized by other processes