Design, analysis and implementation of voltage sensor for power-constrained systems

PhD ThesisThanks to an extensive effort by the global research community, the electronic technology has significantly matured over the last decade. This technology has enabled certain operations which humans could not otherwise easily perform. For instance, electronic systems can be used to perform sensing, monitoring and even control operations in environments such as outer space, underground, under the sea or even inside the human body. The main difficulty for electronics operating in these environments is access to a reliable and permanent source of energy. Using batteries as the immediate solution for this problem has helped to provide energy for limited periods of time; however, regular maintenance and replacement are required. Consequently, battery solutions fail wherever replacing them is not possible or operation for long periods is needed. For such cases, researchers have proposed harvesting ambient energy and converting it into an electrical form. An important issue with energy harvesters is that their operation and output power depend critically on the amount of energy they receive and because ambient energy often tends to be sporadic in nature, energy harvesters cannot produce stable or fixed levels of power all of the time. Therefore, electronic devices powered in this way must be capable of adapting their operation to the energy status of the harvester. To achieve this, information on the energy available for use is needed. This can be provided by a sensor capable of measuring voltage. However, stable and fixed voltage and time references are a prerequisite of most traditional voltage measurement devices, but these generally do not exist in energy harvesting environments. A further challenge is that such a sensor also needs to be powered by the energy harvester’s unstable voltage. In this thesis, the design of a reference-free voltage sensor, which can operate with a varying voltage source, is provided based on the capture of a portion of the total energy which is directly related to II the energy being sensed. This energy is then used to power a computation which quantifies captured energy over time, with the information directly generated as digital code. The sensor was fabricated in the 180 nm technology node and successfully tested by performing voltage measurements over the range 1.8 V to 0.8 V

An Exploration of Maximum Power Point Tracking Algorithms

This project investigated the performance of various solar maximum power point tracking algorithms on a single hardware platform. It also developed a low-cost hardware platform including a rudimentary solar cell emulator circuit and a maximum power point tracker circuit to test these algorithms. Additionally, the project covered the development of the two software algorithms that were tested in the project: the ”Sweep” algorithm and the ”Perturb and Observe” algorithm

Energy processing circuits for low-power applications

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 2009.Cataloged from PDF version of thesis.Includes bibliographical references (p. 199-205).Portable electronics have fueled the rich emergence of new applications including multi-media handsets, ubiquitous smart sensors and actuators, and wearable or implantable biomedical devices. New ultra-low power circuit techniques are constantly being proposed to further improve the energy efficiency of electronic circuits. A critical part of these energy conscious systems are the energy processing and power delivery circuits that interface with the energy sources and provide conditioned voltage and current levels to the load circuits. These energy processing circuits must maintain high efficiency and reduce component count for the final solution to be attractive from an energy, size and cost perspective. The first part of this work focuses on the development of on-chip voltage scalable switched capacitor DC-DC converters in digital CMOS processes. The converters are designed to deliver regulated scalable load voltages from 0.3V up to the battery voltage of 1.2V for ultra-dynamic voltage scaled systems. The efficiency limiting mechanisms of these on-chip DC-DC converters are analyzed and digital circuit techniques are proposed to tackle these losses. Measurement results from 3 test-chips implemented in 0.18pm and 65nm CMOS processes will be provided. The converters are able to maintain >75% efficiency over a wide range of load voltage and power levels while delivering load currents up to 8mA. An embedded switched capacitor DC-DC converter that acts as the power delivery unit in a 65nm subthreshold microcontroller system will be described. The remainder of the thesis deals with energy management circuits for battery-less systems. Harvesting ambient vibrational, light or thermal energy holds much promise in realizing the goal of a self-powered system. The second part of the thesis identifies problems with commonly used interface circuits for piezoelectric vibration energy harvesters and proposes a rectifier design that gives more than 4X improvement in output power extracted from the piezoelectric energy harvester. The rectifier designs are demonstrated with the help of a test-chip built in a 0.35pm CMOS process. The inductor used within the rectifier is shared efficiently with a multitude of DC-DC converters in the energy harvesting chip leading to a compact, cost-efficient solution. The DC-DC converters designed as part of a complete power management solution achieve efficiencies of greater than 85% even in the micro-watt power levels output by the harvester. The final part of the thesis deals with thermal energy harvesters to extract electrical power from body heat. Thermal harvesters in body-worn applications output ultra-low voltages of the order of 10's of milli-volts. This presents extreme challenges to CMOS circuits that are powered by the harvester. The final part of the thesis presents a new startup technique that allows CMOS circuits to interface directly with and extract power out of thermoelectric generators without the need for an external battery, clock or reference generators. The mechanically assisted startup circuit is demonstrated with the help of a test-chip built in a 0.35pm CMOS process and can work from as low as 35mV. This enables load circuits like processors and radios to operate directly of the thermoelectric generator without the aid of a battery. A complete power management solution is provided that can extract electrical power efficiently from the harvester independent of the input voltage conditions. With the help of closed-loop control techniques, the energy processing circuit is able to maintain efficiency over a wide range of load voltage and process variations.by Yogesh Kumar Ramadass.Ph.D

Low power energy harvesting and storage techniques from ambient human powered energy sources

Conventional electrochemical batteries power most of the portable and wireless electronic devices that are operated by electric power. In the past few years, electrochemical batteries and energy storage devices have improved significantly. However, this progress has not been able to keep up with the development of microprocessors, memory storage, and sensors of electronic applications. Battery weight, lifespan and reliability often limit the abilities and the range of such applications of battery powered devices. These conventional devices were designed to be powered with batteries as required, but did not allow scavenging of ambient energy as a power source. In contrast, development in wireless technology and other electronic components are constantly reducing the power and energy needed by many applications. If energy requirements of electronic components decline reasonably, then ambient energy scavenging and conversion could become a viable source of power for many applications. Ambient energy sources can be then considered and used to replace batteries in some electronic applications, to minimize product maintenance and operating cost. The potential ability to satisfy overall power and energy requirements of an application using ambient energy can eliminate some constraints related to conventional power supplies. Also power scavenging may enable electronic devices to be completely self-sustaining so that battery maintenance can eventually be eliminated. Furthermore, ambient energy scavenging could extend the performance and the lifetime of the MEMS (Micro electromechanical systems) and portable electronic devices. These possibilities show that it is important to examine the effectiveness of ambient energy as a source of power. Until recently, only little use has been made of ambient energy resources, especially for wireless networks and portable power devices. Recently, researchers have performed several studies in alternative energy sources that could provide small amounts of electricity to low-power electronic devices. These studies were focused to investigate and obtain power from different energy sources, such as vibration, light, sound, airflow, heat, waste mechanical energy and temperature variations. This research studied forms of ambient energy sources such as waste mechanical (rotational) energy from hydraulic door closers, and fitness exercise bicycles, and its conversion and storage into usable electrical energy. In both of these examples of applications, hydraulic door closers and fitness exercise bicycles, human presence is required. A person has to open the door in order for the hydraulic door closer mechanism to function. Fitness exercise bicycles need somebody to cycle the pedals to generate electricity (while burning calories.) Also vibrations, body motions, and compressions from human interactions were studied using small piezoelectric fiber composites which are capable of recovering waste mechanical energy and converting it to useful electrical energy. Based on ambient energy sources, electrical energy conversion and storage circuits were designed and tested for low power electronic applications. These sources were characterized according to energy harvesting (scavenging) methods, and power and energy density. At the end of the study, the ambient energy sources were matched with possible electronic applications as a viable energy source

Improving the Efficiency of Energy Harvesting Embedded System

In the past decade, mobile embedded systems, such as cell phones and tablets have infiltrated and dramatically transformed our life. The computation power, storage capacity and data communication speed of mobile devices have increases tremendously, and they have been used for more critical applications with intensive computation/communication. As a result, the battery lifetime becomes increasingly important and tends to be one of the key considerations for the consumers. Researches have been carried out to improve the efficiency of the lithium ion battery, which is a specific member in the more general Electrical Energy Storage (EES) family and is widely used in mobile systems, as well as the efficiency of other electrical energy storage systems such as supercapacitor, lead acid battery, and nickel–hydrogen battery etc. Previous studies show that hybrid electrical energy storage (HEES), which is a mixture of different EES technologies, gives the best performance. On the other hand, the Energy Harvesting (EH) technique has the potential to solve the problem once and for all by providing green and semi-permanent supply of energy to the embedded systems. However, the harvesting power must submit to the uncertainty of the environment and the variation of the weather. A stable and consistent power supply cannot always be guaranteed. The limited lifetime of the EES system and the unstableness of the EH system can be overcome by combining these two together to an energy harvesting embedded system and making them work cooperatively. In an energy harvesting embedded systems, if the harvested power is sufficient for the workload, extra power can be stored in the EES element; if the harvested power is short, the energy stored in the EES bank can be used to support the load demand. How much energy can be stored in the charging phase and how long the EES bank lifetime will be are affected by many factors including the efficiency of the energy harvesting module, the input/output voltage of the DC-DC converters, the status of the EES elements, and the characteristics of the workload. In this thesis, when the harvesting energy is abundant, our goal is to store as much surplus energy as possible in the EES bank under the variation of the harvesting power and the workload power. We investigate the impact of workload scheduling and Dynamic Voltage and Frequency Scaling (DVFS) of the embedded system on the energy efficiency of the EES bank in the charging phase. We propose a fast heuristic algorithm to minimize the energy overhead on the DC-DC converter while satisfying the timing constraints of the embedded workload and maximizing the energy stored in the HEES system. The proposed algorithm improves the efficiency of charging and discharging in an energy harvesting embedded system. On the other hand, when the harvesting rate is low, workload power consumption is supplied by the EES bank. In this case, we try to minimize the energy consumption on the embedded system to extend its EES bank life. In this thesis, we consider the scenario when workload has uncertainties and is running on a heterogeneous multi-core system. The workload variation is represented by the selection of conditional branches which activate or deactivate a set of instructions belonging to a task. We employ both task scheduling and DVFS techniques for energy optimization. Our scheduling algorithm considers the statistical information of the workload to minimize the mean power consumption of the application while satisfying a hard deadline constraint. The proposed DVFS algorithm has pseudo linear complexity and achieves comparable energy reduction as the solutions found by mathematical programming. Due to its capability of slack reclaiming, our DVFS technique is less sensitive to small change in hardware or workload and works more robustly than other techniques without slack reclaiming

Power management systems based on switched-capacitor DC-DC converter for low-power wearable applications

The highly efficient ultra-low-power management unit is essential in powering low-power wearable electronics. Such devices are powered by a single input source, either by a battery or with the help of a renewable energy source. Thus, there is a demand for an energy conversion unit, in this case, a DC-DC converter, which can perform either step-up or step-down conversions to provide the required voltage at the load. Energy scavenging with a boost converter is an intriguing choice since it removes the necessity of bulky batteries and considerably extends the battery life. Wearable devices are typically powered by a monolithic battery. The commonly available battery such as Alkaline or Lithium-ion, degrade over time due to their life spans as it is limited by the number of charge cycles- which depend highly on the environmental and loading condition. Thus, once it reaches the maximum number of life cycles, the battery needs to be replaced. The operation of the wearable devices is limited by usable duration, which depends on the energy density of the battery. Once the stored energy is depleted, the operation of wearable devices is also affected, and hence it needs to be recharged. The energy harvesters- which gather the available energy from the surroundings, however, have no limitation on operating life. The application can become battery-less given that harvestable energy is sufficiently powering the low-power devices. Although the energy harvester may not completely replace the battery source, it ensures the maximum duration of use and assists to become autonomous and self-sustain devices. The photovoltaic (PV) cell is a promising candidate as a hypothetical input supply source among the energy harvesters due to its smaller area and high power density over other harvesters. Solar energy use PV harvester can convert ambient light energy into electrical energy and keep it in the storage device. The harvested output of PV cannot directly connect to wearable loads for two main reasons. Depending on the incoming light, the harvested current result in varying open-circuit voltage. It requires the power management circuit to deal with unregulated input variation. Second, depending on the PV cell's material type and an effective area, the I-V characteristic's performance varies, resulting in a variation of the output power. There are several works of maximum power point tracking (MPPT) methods that allow the solar energy harvester to achieve optimal harvested power. Therefore, the harvested power depends on the size and usually small area cell is sufficient for micro-watt loads low-powered applications. The available harvested voltage, however, is generally very low-voltage range between 0.4-0.6 V. The voltage ratings of electronics in standard wearable applications operate in 1.8-3 V voltages as described in introduction’s application example section. It is higher than the supply source can offer. The overcome the mismatch voltage between source and supply circuit, a DC-DC boost converter is necessary. The switch-mode converters are favoured over the linear converters due to their highly efficient and small area overhead. The inductive converter in the switch-mode converter is common due to its high-efficiency performance. However, the integration of the inductor in the miniaturised integrated on-chip design tends to be bulky. Therefore, the switched-capacitor approach DC-DC converters will be explored in this research. In the switched-capacitor converter universe, there is plenty of work for single-output designs for various topologies. Most converters are reconfigurable to the different DC voltage levels apart from Dickson and cross-coupled charge pump topologies due to their boosting power stage architecture through a number of stages. However, existing multi-output converters are limited to the fixed gain ratio. This work explores the reconfigurable dual-output converter with adjustable gain to compromise the research gap. The thesis's primary focus is to present the inductor-less, switched-capacitor-based DC-DC converter power management system (PMS) supplied by a varying input of PV energy harvester input source. The PMS should deliver highly efficient regulated voltage conversion ratio (VCR) outputs to low-power wearable electronic devices that constitute multi-function building blocks

A novel control mechanism for hybrid 5-level DC-DC converter for higher switching frequency and lower voltage ripple

The introduction and development of hybrid DC-DC converters present a valuable opportunity in on-chip power management, as they combine the advantages of buck and switched-capacitor converters while alleviating shortcomings such as conversion efficiency and sizing requirements. In this paper, a new control methodology is presented for the recently developed 5-level hybrid DC-DC converter, which utilizes the Virtex 5 LX50T FPGA to drive the converter. This control method allows for a higher switching frequency of 1MHz and an improved conversion efficiency while also allowing for dynamic voltage control based on the desired output voltage. Simulations as well as a test circuit are used to illustrate the proper control functionality, with tabulated results that showcase the efficiency advantage over prior control methods as well as the buck and 3-level hybrid converters

Voltage and capacitance sensing using time comparison

PhD ThesisWith the rapid advancement of electronic and mechanical system miniaturisation, new application types such as portable systems, internet of things (IoT) and wireless sensor networks (WSNs) have become promising areas of growth for industry. In these areas, the limits on battery life have opened opportunities for energy harvesting to become a commonplace choice as the system power source, which brings its own problems. One of these problems is that energy harvesting is in general a much more variable energy source than batteries and mains power supply, because of the unpredictable and intermittent nature of the external energy environment [1]. This implies that both energy harvesters and the loads they support require significantly more control, tuning and management than if the energy was supplied by traditional means. On the other hand, sensing is also an important aspect for such systems as many of these systems are sensors used to monitor physical parameters in the environment. Another reason is that the control, tuning and management of energy harvesting requires the support of energy/power sensing. It is therefore inevitable that sensing methods need to be developed targeting an environment where energy supply is volatile. However, sensing under a variable energy supply faces numerous problems. One such problem is the energy consumption of the sensing itself. In this regard, the capacitive sensor is widely used for sensing a physical parameter, such as pressure, position, and humidity, as it is suitable for low-power applications with limited energy budgets [2–4]. Another problem faced by sensing under energy supply variability is the difficulty of maintaining stable voltage and/or current references. This thesis is motivated by these issues. In this thesis, a new sensing method is developed based on time domain techniques, which will be shown to be 1) suitable for capacitive sensing of environmental physical parameters, 2) suitable for sensing voltage, from which power and energy information can be derived, supporting energy harvesting management uses, and 3) robust to voltage and power volatility, making sensors derived from this method useful for miniaturised and energy autonomous systems. At the centre of this work is a novel reference-free voltage level-crossing sensor, realised through time comparison techniques. By working in the time domain, it avoids the need for voltage or current references. Two more sophisticated sensors are then developed around this level-crossing sensing engine. The first is a voltage monitor which is capable of sensing the crossing of multiple predefined voltage boundaries within a range, targeting energy harvesting system management uses. The second is a capacitance-to-digital converter which senses and converts the value of a target capacitance to digital value. This could be used to support the monitoring of physical vi parameters in the environment including pressure, temperature, moisture, etc. as these might be made to directly affect the values of capacitances. This thesis describes detailed design theory and reasoning, implementation, and validation of the presented sensors. Circuits are implemented in very-large-scale integration and investigated in the Cadence Analog Design Environment. In addition to analogue simulations, experiments were also conducted on a fabricated chip. Data collected from these simulation and physical experiments show that the time-domain method developed in this work has quantitative and qualitative advantages over existing designs

Architectures and circuits for low-voltage energy conversion and applications in renewable energy and power management

Thesis (Ph. D.)--Massachusetts Institute of Technology, Dept. of Electrical Engineering and Computer Science, 2012.Cataloged from PDF version of thesis.Includes bibliographical references (p. 337-343).In this thesis we seek to develop smaller, less expensive, and more efficient power electronics. We also investigate emerging applications where the proper implementation of these new types of power converters can have a significant impact on the overall system performance. We have developed a new two-stage dc-dc converter architecture suitable for low-voltage CMOS power delivery. The architecture, which combines the benefits of switched-capacitor and inductor-based converters, achieves both large voltage step-down and high switching frequency, while maintaining good efficiency. We explore the benefits of a new soft-charging technique that drastically reduces the major loss mechanism in switched-capacitor converters, and we show experimental results from a 5-to-1 V, 0.8 W integrated dc-dc converter developed in 180 nm CMOS technology. The use of power electronics to increase system performance in a portable thermophotovoltaic power generator is also investigated in this thesis. We show that mechanical non-idealities in a MEMS fabricated energy conversion device can be mitigated with the help of low-voltage distributed maximum power point tracking (MPPT) dc-dc converters. As part of this work, we explore low power control and sensing architectures, and present experimental results of a 300 mW integrated MPPT developed in 0.35 um CMOS with all power, sensing and control circuitry on chip. The final piece of this thesis investigates the implementation of distributed power electronics in solar photovoltaic applications. We explore the benefits of small, intelligent power converters integrated directly into the solar panel junction box to enhance overall energy capture in real-world scenarios. To this end, we developed a low-cost, high efficiency (>98%) power converter that enables intelligent control and energy conversion at the sub-panel level. Experimental field measurements show that the solution can provide up to a 35% increase in panel output power during partial shading conditions compared to current state-of-the-art solutions.by Robert C. N. Pilawa-Podgurski.Ph.D

Receiver Front-Ends in CMOS with Ultra-Low Power Consumption

Historically, research on radio communication has focused on improving range and data rate. In the last decade, however, there has been an increasing demand for low power and low cost radios that can provide connectivity with small devices around us. They should be able to offer basic connectivity with a power consumption low enough to function extended periods of time on a single battery charge, or even energy scavenged from the surroundings. This work is focused on the design of ultra-low power receiver front-ends intended for a receiver operating in the 2.4GHz ISM band, having an active power consumption of 1mW and chip area of 1mm². Low power consumption and small size make it hard to achieve good sensitivity and tolerance to interference. This thesis starts with an introduction to the overall receiver specifications, low power radio and radio standards, front-end and LO generation architectures and building blocks, followed by the four included papers. Paper I demonstrates an inductorless front-end operating at 915MHz, including a frequency divider for quadrature LO generation. An LO generator operating at 2.4GHz is shown in Paper II, enabling a front-end operating above 2GHz. Papers III and IV contain circuits with combined front-end and LO generator operating at or above the full 2.45GHz target frequency. They use VCO and frequency divider topologies that offer efficient operation and low quadrature error. An efficient passive-mixer design with improved suppression of interference, enables an LNA-less design in Paper IV capable of operating without a SAW-filter