Use of Non-distractive Testing AU-E Technology to Evaluate Hearth Conditions at CherMK–SEVERSTAL

Intensive operation of blast furnace allows increase in production of hot metal and profitability of Iron & Steel Works. However, blast furnace life could be sacrificed if no measures are taken to protect refractory lining and to build stable accretion. CherMK and Hatch developed a systematic approach to monitor conditions of BF hearth lining using Acousto Ultrasonic-Echo (AU-E) non-destructive testing developed by Hatch. Multiple testing of blast furnaces revealed problematic areas with accelerated refractory deterioration and minimal thickness, formation of elephant foot, extent of accretion and speed of refractory wear, cracks and other anomalies. Improvement in coke quality, periodical staves washing, the addition of titania, grouting, etc., were recommended and implemented to prolong furnace life while maintaining the intensity of furnace operation. Keywords: blast furnace inspection and monitoring, non-destructive testing (NDT), refractory deterioration, blast furnace campaig

Logical-mathematical Evaluation Model of Blast-furnace Melting Operation

The logical-mathematical evaluation model of blast-furnace melting operation is represented. The model provides an opportunity to evaluate the normal operation mode of blast furnace and further deviations from this mode such as overdeveloped gas flows (peripheral and central), violation of thermal melting conditions (hot and cold course of melt), violation of smooth descent of burned materials in the furnace (tight furnace operation, higher and lower suspension of burden). The functional capabilities of developed software are represented. Keywords: blast-furnace production, information logical system, software development, blast-furnace melting operation diagnostic

Skills of the Future Military in New Technological Conditions

В статье рассматриваются навыки деятельности военного, которые будут неотъемлемыми в будущем. Автор видит необходимость в создании устройства для автоматизации некоторых повседневных действий военных в будущем.The article discusses the skills of the military, which will be integral in the future, the author sees the need to create a device for automating some of the daily actions of the military in the future

Single-turn Coils for Magnetic Pulse Welding of High-strength Steel Parts

Magnetic pulse welding provides high quality joining of fuel pin cladding for fast nuclear reactors. The tool coil there operates under the most stressful conditions: 40 T magnetic fields with tens of microseconds duration. This requires minimal coil inductance and affects the capabilities and lifetime of the coils. Two approaches are being practiced to enhance the coil durability: material research and construction optimization. The first approach considers the use of high strength steels or composite materials for the coil working area. The present work is aimed to realize the second approach – the use of multi position coils in order to maximize the number of parts welded in one coil. Experiments and finite element modeling were carried out for two designs of two- and four-position single-turn coils, which were made to process several workpieces in one current pulse. The main parameters measured and calculated were the magnetic field between the coil and the workpiece, and the ratio of its amplitude to the discharge current, Bm/Im. The currents flowing through the coils were about 700 kA, which correspond to the magnetic fields of 40–45 T. The FEM modeling revealed a 17–19% drop of the magnetic induction near the insulated slit, which, however, did not prevent the helium-tight joining of the tubes to the end plugs

Expert system of diagnostics blast furnace process

The expert system of diagnostics blast furnace process is presented. It is based on a logical-mathematical model for assessing the progress of blast furnace smelting. The model provides an opportunity to evaluate the normal operation mode of blast furnace and further deviations from this mode such as overdeveloped gas flows (peripheral and central), violation of thermal melting conditions (hot and cold course of melt), violation of smooth descent of burned materials in the furnace (tight furnace operation, higher and lower suspension of burden). The functional capabilities of developed software are represented. © Published under licence by IOP Publishing Ltd

Assessing the shape of the viscoplastic iron-ore zone in a blast furnace

A mathematical model permits assessment of the position and shape of the viscoplastic iron-ore zone (cohesion zone) in a blast furnace and identification of a rational configuration for this zone on the basis of readily available information regarding the blast furnace in the baseline period. The model also permits the solution of design problems with variation in the furnace parameters. Modeling results are outlined for the baseline and design periods. © 2013 Allerton Press, Inc