Additive Manufactured Structures for the 12U Nanosatellite ERNST

One of the emerging technologies in recent years is additive manufacturing. It promises unprecedented design freedom in both modeling and rapid manufacturing. We are reaping the benefits of additive manufacturing for our 12U nanosatellite ERNST by printing the optical bench that supports the spacecraft payloads. We design the structures by using a finite-element numerical approach for optimizing the topology with respect to 1) available design space, 2) payload interfaces, 3) mechanical launch loads, and 4) thermal loads generated by the cryocooler of the MWIR main payload. We cope with the latter by integrating a pyramidal structured radiator surface in the optical bench as a functional element. Making use of the selective laser melting technique, we manufactured the first version of the optical bench for the engineering model of the ERNST spacecraft from AlSi10Mg alloy. Vibrational testing proved the suitability of our multidisciplinary design approach and the production quality. We are currently implementing the next version of the ERNST optical bench including spacecraft design changes and using Scalmalloy®, a material developed for additive manufacturing that provides high tensile strength and low thermal expansion. This marks a next step on the way to the application of additive manufactured components in space

Low-Cost Scheffler Solar Concentrator for the Developing World

This report will outline an approach to design, test, and build a low-cost Scheffler solar concentrator to be used for safer, sustainable and cost effective cooking in the developing world. The function of Scheffler concentrators and a proposed method to create one in an economic, environmentally conscious manner is summarized. If successful, the design will be presented in a way that is readily and freely available to anyone in the world. The authors have examined existing technology and researched the availability and cost of different materials. Analysis was performed in order to verify the feasibility of the different design ideas and narrow the ideas to one final design. The final design is outlined, with accompanying descriptions and support in the appendices of the report

RESEARCH AND DEVELOPMENT OF NATURAL DRAFT ULTRA-LOW EMISSIONS BURNERS FOR GAS APPLIANCES

Combustion systems used in residential and commercial cooking appliances must be robust and easy to use while meeting air quality standards. Current air quality standards for cooking appliances are far greater than other stationary combustion equipment. An advanced low emission combustion system for cooking appliances can reduce air quality impacts from these devices. This project adapted the Lawrence Berkeley National Laboratory (LBNL) Ring-Stabilizer Burner combustion technology for residential and commercial natural gas fired cooking appliances (such as ovens, ranges, and cooktops). LBNL originally developed the Ring-Stabilizer Burner for a NASA funded microgravity experiment. This natural draft combustion technology reduces NOx emissions significantly below current SCAQMD emissions standards without post combustion treatment. Additionally, the Ring-Stabilizer Burner technology does not require the assistance of a blower to achieve an ultra-low emission lean premix flame. The research team evaluated the Ring-Stabilizer Burner and fabricated the most promising designs based on their emissions and turndown

Research and Development of Natural Draft Ultra-Low Emissions Burners for Gas Appliances:

Combustion systems used in residential and commercial cooking appliances must be robust and easy to use while meeting air quality standards. Current air quality standards for cooking appliances are far greater than other stationary combustion equipment. An advanced low emission combustion system for cooking appliances can reduce air quality impacts from these devices. This project adapted the Lawrence Berkeley National Laboratory (LBNL) Ring-Stabilizer Burner combustion technology for residential and commercial natural gas fired cooking appliances (such as ovens, ranges, and cooktops). LBNL originally developed the Ring-Stabilizer Burner for a NASA funded microgravity experiment. This natural draft combustion technology reduces NOx emissions significantly below current SCAQMD emissions standards without post combustion treatment. Additionally, the Ring-Stabilizer Burner technology does not require the assistance of a blower to achieve an ultra-low emission lean premix flame. The research team evaluated the Ring-Stabilizer Burner and fabricated the most promising designs based on their emissions and turndown

Evaluation of U.S. Manufacturing Subsectors at Risk of Physical Water Shortages.

The potential impact of water shortages on U.S. manufacturing is unknown. While water for manufacturing constitutes an estimated 6% of U.S. water intake, the data (i.e., location, quantity, and purpose of water intake) needed to determine this impact does not exist. This paper will identify manufacturing subsectors at risk of physical water shortages by applying a method for estimating U.S. manufacturing water intake at the necessary spatial and sectoral resolutions. First, the data requirements to quantify a manufacturing facility's water footprint within the context of the watershed are developed. Second, using international data, water intake at the national, state, and county-levels by each U.S. manufacturing subsector is estimated. Third, manufacturing subsectors that are most vulnerable to risks of physical water shortages are identified. Based on the results, the Paper, Primary Metals, Chemical, Petroleum and Coal Products, and Food subsectors have the largest intake, respectively. However, the Primary Metals, Fabricated Metals, Transportation Equipment, Petroleum and Coal Products, and Plastics and Rubber subsectors are at the greatest risk of physical water shortages based on concentrations of water intake in water-stressed regions. The results can be used to develop strategies to mitigate the risks of water shortages on the U.S. manufacturing sector