6 research outputs found
Characterization of materials used in the manufacture of ceramic tile with incorporation of ornamental rock waste
The production of ceramic tiles, such as tiles, has a great environmental impact, either in
the extraction of natural raw materials or gas emissions in the burning stages. The use of industrial
solid waste in ceramic materials can contribute to the reduction of these impacts, according to the
characteristics of solid waste and its interaction with ceramic materials in the processing steps. Thus,
this study aimed to characterize the materials needed to make a ceramic tile with incorporation of
ornamental rock waste (ORW), thus evaluating its main characteristics regarding the feasibility of this
incorporation. The physical characterization of the clays used in the production of ceramic artifacts
was performed, and for the waste the mineralogical analyzes were performed, through x-ray diffraction
(XRD), microstructure analysis from confocal optical microscopy, after sintering the prototypes and
chemical analysis by X-ray spectroscopy (EDX). Soon after the raw materials went through the step
of conformation and preparation of the prismatic specimens by the process of extrusion of the ceramic
mass, with an incorporation of the ORW in 0% and 15% of the ceramic mass, for its subsequent The
prototypes were sintered at three different temperatures (850 °C, 950 °C and 1,050 °C). The specimens
were submitted to technological tests of mechanical resistance, water absorption, firing shrinkage and
porosity to evaluate the incorporation viability. The results indicated the presence of quartz particles
in all raw materials, and also that the clays of the study region are predominantly kaolinitic. The
presence of these materials in the ceramic masses directly influences the micrographs, because they
result in the formation of liquid phase, inert particles that can turn the site into a stress concentration
point and when incorporated in the ORW the specimens met the technical specifications of the
Brazilian standard for application on ceramic tiles. The results found in the technological tests carried
out, that the incorporation of 15% of ornamental rock waste in both clays did not affect the tile
properties, indicating the feasibility of incorporating this waste in civil construction, minimizing the
impacts generated
Study of the Compressive Strength of Mortars as a Function of Material Composition, Workability, and Specimen Geometry
In the present work, the statistical dispersion of the mortar compressive strength as a function of the geometric parameters of the specimens as well as the effect of the mortar workability difference on the compressive strength was investigated. For this purpose, specimens were prepared for six types of mortars: two conventional mortars in the proportions of 1 : 1 : 6 and 1 : 2 : 9 of cement, hydrated lime, and sand, respectively, two with clay replacing lime, and two with marble waste in place of lime. The results confirm the difference between the results found for the two geometries due to the differences in the heights of the molding layers and show that the workability of the mortar modifies the resistance properties, especially in the cylindrical mold where the molding of the specimens is more complex. By comparing the differences between the destructive test results and those defined by the Finite Element Modeling (FEM) for conventional mortars, it was clear that the effect of excess material in the sample during the compression tests did not change the strength properties studied. This facilitates the performance of the assay as specimens may be used excessively on the side without the need for sample rectification