Improving fire performances of PEAL: More second-life options for recycled Tetra Pak®

The purpose of this work was to evaluate and improve the flammability and combustion behavior of the polyethylene-based material obtained from the recycling of Tetra Pak® (PEAL) to widen its use to applications where these properties are required. Firstly, its thermal stability was investigated with thermogravimetric analysis, resulting in an enhancement in the main degradation step temperature (from 385◦C to 421◦C) due to the presence of the aluminum-flakes. Then, to improve the poor flammability (HB in UL-94 test) and combustion behavior (Fire Performance Index of 0.07) of the raw material, two flame retardant approaches were tested: an intumescent system made of ammonium polyphosphate and pentaerythritol, and magnesium hydroxide. In addition, the effectiveness of polyethylene as a charring agent was evaluated. Characterization was made with UL-94, cone calorimeter, and morphologic analysis. For all the materials tested, the temperature of the main weight loss step increased and the flammability rating improved (V2 for intumescent and V0 for magnesium hydroxide reached). Moreover, fire hazard decreased (Fire Performance Index of 0.15 and 0.55; Flame Retardancy Index of 2.6 and 10.0). Referring to the morphology, full compatibility was found in the PEAL–magnesium hydroxide compound, while PEAL-intumescent appeared as a heterogeneous system

Rheology, Morphology and Thermal Properties of a PLA/PHB/Clay Blend Nanocomposite: The Influence of Process Parameters

The effect of process parameters on the final properties of a poly-lactic acid (PLA) and polyhydroxybutyrate (PHB) polymer blend filled with nanoclays was evaluated. To this aim, the nanofilled blend was processed in a co-rotating twin screw extruder, considering three different screw profiles and different values of the screw rotation speed, and the thermal and thermo-mechanical properties of the so-obtained materials were investigated. Furthermore, XRD analyses, SEM observations and rheological characterization were exploited to infer the coupled effect of the process parameters and nanoclay presence on the microstructure of the filled blend. Preliminary thermodynamic calculations allowed predicting the preferential localization of the nanoclay in the interfacial region between the polymeric phases. The relaxation mechanism of the particles of the dispersed phase in nanofilled blend processed, by rheological measurements, is not fully completed due to an interaction between polymer ad filler in the interfacial region with a consequent modification of the blend morphology and, specifically, a development of an enhanced microstructure. Therefore, by varying the screw configuration, particularly the presence of backflow and distribution elements in the screw profile, high shear stresses are induced during the processing able to allow a better interaction between polymers and clay. This finding also occurs in the thermo-mechanical properties of material, as an improvement of storage modulus up to 20% in filled blend processed with a specific screw profile. Otherwise, the microstructure of filled blend processed with different screw speed is similar, according to the other characterizations where no remarkable alterations of materials were detected

Synergistic effects of zinc borate and aluminiumtrihydroxide on flammability behaviour of aerospaceepoxy system

The flame retardancy of mono-component epoxy resin (RTM6), widely used for aerospace composites, treated with zinc borate (ZB), aluminium trihydroxide (ATH) and their mixtures at different concentrations have been investigated by morphological and thermal characterization. Cone calorimeter data reveal that combustion behaviour, heat release rate peak (PHRR) and heat release rate average (HRR Average) of RTM6 resin decrease substantially when synergistic effects of zinc borate and aluminium trihydroxide intervene. Thermogravimetric (TGA) results and analysis of the residue show that addition higher than 20% w/w of ZB, ATH, and their mixture greatly promotes RTM6 char formation acting as a barrier layer for the fire development. Depending upon the different used flame additives, SEM micrographs indicate that the morphology of residual char could vary from a compact amalgam-like structure, for the RTM6+ZB system, to a granular structure, characterized by very small particles of degraded resin and additive for the AT

Is it possible to mechanical recycle the materials of the disposable filtering masks?

In a singular period, such as during a pandemic, the use of personal protective masks can become mandatory for all citizens in many places worldwide. The most used device is the disposable mask that, inevitably, generates a substantial waste flow to send to incineration or landfill. The article examines the most diffused type of disposable face mask and identifies the characteristic of the constituent materials through morphological, chemical, physical, and thermal analyses. Based on these investigations, a mechanical recycling protocol with different approaches is proposed. Advantages and disadvantages of the different recycling solutions are discussed with considerations on necessary separation processes and other treatments. The four solutions investigated lead to a recycling index from 78 to 91% of the starting disposable mask weight. The rheological, mechanical, and thermo-mechanical properties of the final materials obtained from the different recycling approaches are compared with each other and with solutions present on the market resulting in materials potentially industrially exploitable

Thermal and UV aging of polypropylene stabilized by wine seeds wastes and their extracts

A commercial tannin wine seed extract powder (T), a seed polyphenol extract (Sext) and virgin wine seeds wastes (Se) have been mixed with polypropylene (PP) and tested as long-term stabilizers. Their stabilizing activity has been compared with that of a synthetic antioxidant commonly used within PP (Irganox 1010). Each sample has been subject to both UV and thermal aging. The PP-based films photo-oxidation has been followed through the C=O formation over the aging time by FT-IR. The PP-based tensile specimens have been oven aged and the mechanical properties loss has been investigated monitoring the variation of the elongation at break. Melt Flow Index (MFI) measures and Different Scanning Calorimetry analysis have been conducted on thermally aged samples. At the same time, wine derived additives have been characterized in terms of total polyphenol content, FT-IR and UV/VIS spectra meanwhile catechin and gallic acid have been quantified by LC-MS. Experimental results have evidenced the ability of all the wine derived additives to withstand both to thermal and UV long-term degradation. In particular, wine seeds extracts exhibit the best results in terms of stabilization (even better than Irganox 1010) without compromising the PP mechanical, thermal, morphological and rheological properties

MWNT Surface Self-Assembling in Fire Retardant Polyethylene-Carbon nanotubes nanocomposites

Multiwall carbon nanotubes (MWNT) were melt blended at different concentration with linear low density polyethylene (LLDPE). The nanotubes impart the fire-retardant characteristics to the polymer by formation of a thin protective film of MWNT/carbon char generated on the surface of the nanocomposites. The film formation mechanism is discussed

Poly(ethylene terephthalate)-carbon nanofiber nano composite for fiber spinning; properties and combustion behavior

Carbon nanofiber (CNF)-polyethylene terephthalate (PET) blends were previously prepared by melt blending and, subsequently, melt spun in order to obtain nanostructured fibers characterized by high flame retardant properties and resistance to the combustion. The morphological analysis showed that CNFs are homogeneously distributed and finely dispersed within PET matrix. The mechanical properties in tensile testing of the fibers change in the presence of CNFs: the elongation at break increases, whereas the tenacity and the tensile strength decrease. The combustion tests by cone calorimetry reveal a relevant decrease of heat release rate, total heat evolved and total smokes released by the nanocomposites as compared to neat PET

Dielectric spectroscopy of PP/MWCNT nanocomposites: Relationship with crystalline structure and injection molding condition

In this paper, we study the correlation between the dielectric behavior of polypropylene/multi-walled carbon nanotube (PP/MWCNT) nanocomposites and the morphology with regard to the crystalline structure, nanofiller dispersion and injection molding conditions. As a result, in the range of the percolation threshold the dielectric behavior shifts to a more frequency-independent behavior, as the mold temperature increases. Moreover, the position further from the gate appears as the most conductive. This effect has been associated to a modification of the morphology of the MWCNT clusters induced by both the flow of the molten polymer during the processing phase and the variation of the crystalline structure, which is increasingly constituted by γ-phase as the mold temperature increases. The obtained results allow one to understand the effect of tuning the processing condition in the frequency-dependent electrical behavior of PP/MWCNT injection-molded nanocomposites, which can be successfully exploited for an advanced process/product design