Laser driven self-assembly of shape-controlled potassium nanoparticles in porous glass

We observe growth of shape-controlled potassium nanoparticles inside a random network of glass nanopores, exposed to low-power laser radiation. Visible laser light plays a dual role: it increases the desorption probability of potassium atoms from the inner glass walls and induces the self-assembly of metastable metallic nanoparticles along the nanopores. By probing the sample transparency and the atomic light-induced desorption flux into the vapour phase, the dynamics of both cluster formation/evaporation and atomic photo-desorption processes are characterized. Results indicate that laser light not only increases the number of nanoparticles embedded in the glass matrix but also influences their structural properties. By properly choosing the laser frequency and the illumination time, we demonstrate that it is possible to tailor the nanoparticles'shape distribution. Furthermore, a deep connection between the macroscopic behaviour of atomic desorption and light-assisted cluster formation is observed. Our results suggest new perspectives for the study of atom/surface interaction as well as an effective tool for the light-controlled reversible growth of nanostructures.Comment: 14 pages,6 figures, http://iopscience.iop.org/1612-202X/11/8/085902

Improvement in Wear Resistance of Grade 37 Titanium by Microwave Plasma Oxy-Carburizing

Grade 37 titanium is widely used in racing applications thanks to its oxidation resistance up to 650 °C, but it suffers from poor wear and fretting resistance, especially at high temperature. In this paper, different surface modification techniques, namely, carburizing, coating by PVD-ZrO2 and a novel microwave plasma oxy-carburizing treatment, are investigated in terms of hardness, wear resistance and scratch hardness, compared to the untreated substrate. Numerical simulation allowed optimization of the design of the microwave plasma source, which operated at 2.45 GHz at atmospheric pressure. The proposed microwave plasma oxy-carburizing treatment is localized and can serve to improve the tribological properties of selected regions of the sample; compared to untreated Grade 37 titanium, the oxy-carburized layer presents a decrease in the wear rate at 450 °C against alumina of 54% and an increase in scratch hardness of more than three times

A method for yield and cycle time improvements in Al alloy casting with enhanced conductivity steel for die construction

A die for Al alloy casting must be designed to achieve the expected quality levels. Moreover, the casting unit cost must be regarded as the objective function to be minimised It can be expressed as a function of the quantity of materials and energy to be used, cycle time and equipment investment. This work compares the performance of the die with inserts manufactured using the usual 1.2343 steel with that of the innovative 1.2383. The latter is considered due to its enhanced thermal conductivity, despite being more expensive. Simulation experiments are designed to evaluate different die layouts. The quality design solutions are evaluated against the cost objective function in order to identify the optimal die choice. A case study on gravity die casting (GDC) of an AlSi7Mg0.3 engine head shows faster solidification dynamics when using 1.2383 instead of 1.2343 steel. This reduces the feeder volume, thus increasing the production yield and speeding up the cycle time with a leverage effect. The higher investment cost for the inserts is rapidly returned thanks to the reduction in variable costs. The Return On Investment (ROI) with the improved die in the new solution is short compared with the life of the die

A novel microwave and induction heating applicator for metal making: Design and testing

The use of microwave heating in primary metallurgy is gaining an increasing interest due to the possibility to selectively process ores and to volumetrically heat large amounts of low-thermal conductivity minerals. In this paper the study, development and testing of a new applicator combining the use of microwave and induction heating for rapid reduction of metal containing oxides is described. Numerical simulation was used in order to achieve the proper control over heat generation, considering the use of microwave solid state generators. A prototype, with a capacity up to 5 liters of standard input feed but with the predisposition for continuous processing has been designed, built and tested on reference loads like iron oxide powders and pellets. Results on the microwave heating part of the applicator indicate that it allows to efficiently and rapidly process these kinds of loads, which change from dielectric to conductors as reduction proceeds. The use of variable frequency solid state microwave generators allows to maximize energy efficiency and to controllably change the heating pattern inside the load

Microwave-assisted preparation of multi principal element alloys by powder metallurgy approach

According to literature, the synthetic route to produce High entropy alloys (HEAs) should guarantee short alloying time, efficient cooling and capability to operate in controlled atmosphere. Such conditions can be achieved using high frequency electromagnetic fields, like microwave heating. In this work FeCoNiCrAl and FeCoNiCuAl, both equiatomic and reinforced by the 10% wt. of SiC were prepared by microwave assisted techniques. Results show that direct microwave heating of the powder precursors occurs, until the ignition conditions are reached. The temperature and duration of the microwave-assisted process result much lower than other conventional powder metallurgy routes, but at the cost of a higher residual porosity. Sample characterization confirmed that the powder metallurgy approach is suitable to retain the shape of the load imparted during forming by uniaxial pressing. The homogeneity of the samples resulted in being good in all cases, without the dendritic segregation typically occurring by liquid phase processing. © 2017 European Powder Metallurgy Association (EPMA