NASA helicopter transmission system technology program

The purpose of the NASA Helicopter Transmission System Technology Program is to improve specific mechanical components and the technology for combining these into advanced drive systems to make helicopters more viable and cost competitive for commerical applications. The history, goals, and elements of the program are discussed

Tester for study of rolling element bearings

Five-ball fatigue tester makes possible the study of rolling element phenomena. The device consists of a driven test ball pyramided upon four lower balls positioned by a separator and free to rotate in an angular contact raceway

Bearing elastohydrodynamic lubrication: A complex calculation made simple

The lubricant elastohydrodynamic (EHD) film thickness formula is reduced to a simplified form whereby only the rolling-element bearing inside and outside diameters and speed (in revolutions per minute) and the lubricant type and viscosity (in centipoise) at temperature are required for its use. Additionally, a graph is provided for the first time that is based upon experimental data giving an EHD film reduction factor as a function of contact lubricant flow number. This reduction factor accounts for lubricant starvation within the Hertzian contact. A graph relating the ratio of minimum film thickness to composite surface roughness and a lubrication-life correction factor is also provided. The life correction factor is used to determine resultant bearing life

Advances in high-speed rolling-element bearings

Aircraft engine and transmission rolling-element bearing state-of-the-art is summarized

Lubricant effects on bearing life

Lubricant considerations for rolling-element bearings have within the last two decades taken on added importance in the design and operation of mechanical systems. The phenomenon which limits the useful life of bearings is rolling-element or surface pitting fatigue. The elastohydrodynamic (EHD) film thickness which separates the ball or roller surface from those of the raceways of the bearing directly affects bearing life. Chemical additives added to the lubricant can also significantly affect bearings life and reliability. The interaction of these physical and chemical effects is important to the design engineer and user of these systems. Design methods and lubricant selection for rolling-element bearings are presented and discussed

Effects of surface removal on rolling-element fatigue

The Lundberg-Palmgren equation was modified to show the effect on rolling-element fatigue life of removing by grinding a portion of the stressed volume of the raceways of a rolling-element bearing. Results of this analysis show that depending on the amount of material removed, and depending on the initial running time of the bearing when material removal occurs, the 10-percent life of the reground bearings ranges from 74 to 100 percent of the 10-percent life of a brand new bearing. Three bearing types were selected for testing. A total of 250 bearings were reground. Of this matter, 30 bearings from each type were endurance tested to 1600 hr. No bearing failure occurred related to material removal. Two bearing failures occurred due to defective rolling elements and were typical of those which may occur in new bearings

Ceramic bearings for use in gas turbine engines

Three decades of research by U.S. industry and government laboratories have produced a vast body of data related to the use of ceramic rolling element bearings and bearing components for aircraft gas turbine engines. Materials such as alumina, silicon carbide, titanium carbide, silicon nitride, and a crystallized glass ceramic have been investigated. Rolling-element endurance tests and analysis of full-complement bearings have been performed. Materials and bearing design methods have continuously improved over the years. This paper reviews a wide range of data and analyses with emphasis on how early NASA contributions as well as more recent data can enable the engineer or metallurgist to determine just where ceramic bearings are most applicable for gas turbines

Design and lubrication of high-speed rolling-element bearings

The speed capability of rolling element bearings has increased from speeds of less than two million DN to speeds of three million DN. The life and reliability of these bearings also increased where they are equal to, or greater than, those of bearings with limited speed capability. Design parameters must be carefully chosen and optimized based upon sophisticated bearing computer programs. Material and lubricant selection must be integrated into the bearing design. Bearing thermal management must be implemented through proper lubrication and cooling. Parameters which can be used to design, specify, and lubricate high speed bearings are discussed

Bearing and gear steels for aerospace applications

Research in metallurgy and processing for bearing and gear steels has resulted in improvements in rolling-element bearing and gear life for aerospace application by a factor of approximately 200 over that obtained in the early 1940's. The selection and specification of a bearing or gear steel is dependent on the integration of multiple metallurgical and physical variables. For most aerospace bearings, through-hardened VIM-VAR AISI M-50 steel is the material of preference. For gears, the preferential material is case-carburized VAR AISI 9310. However, the VAR processing for this material is being replaced by VIM-VAR processing. Since case-carburized VIM-VAR M-50NiL incorporates the desirable qualities of both the AISI M-50 and AISI 9310 materials, optimal life and reliability can be achieved in both bearings and gears with a single steel. Hence, this material offers the promise of a common steel for both bearings and gears for future aerospace applications

Development of high-speed rolling-element bearings. A historical and technical perspective

Research on large-bore ball and roller bearings for aircraft engines is described. Tapered roller bearings and small-bore bearings are discussed. Temperature capabilities of rolling element bearings for aircraft engines have moved from 450 to 589 K (350 to 600 F) with increased reliability. High bearing speeds to 3 million DN can be achieved with a reliability exceeding that which was common in commercial aircraft. Capabilities of available bearing steels and lubricants were defined and established. Computer programs for the analysis and design of rolling element bearings were developed and experimentally verified. The reported work is a summary of NASA contributions to high performance engine and transmission bearing capabilities