On the origin of extrusion instabilities: Linear stability analysis of the viscoelastic die swell

It is well-known that, increasing the flow rate in polymer extrusion, the flow becomes unstable and the smooth extrudate surface becomes wavy and disordered to an increasing degree. In order to investigate the mechanisms responsible for these instabilities we perform a linear stability analysis of the steady extrusion of a viscoelastic fluid flowing through a planar die under creeping flow conditions. We consider the Phan-Thien-Tanner (PTT) model to account for the viscoelasticity of the material. We employ the mixed finite element method combined with an elliptic grid generator to account for the deformable shape of the interface. The generalized eigenvalue problem is solved using Arnoldi’s algorithm. We perform a thorough parametric study in order to determine the effects of all material properties and rheological parameters. We investigate in detail the effect of the interfacial tension and the presence of a deformable interface. It is found that the presence of a finite surface tension destabilizes the flow as compared to the case of the stick-slip flow. We recognize two modes, which become unstable beyond a critical value of the Weissenberg number and perform an energy analysis to examine the mechanisms responsible for the destabilization of the flow and compare against the mechanisms that have been suggested in the literature

Transition between solid and liquid state of yield-stress fluids under purely extensional deformations

We report experimental microfluidic measurements and theoretical modeling of elastoviscoplastic materials under steady, planar elongation. Employing a theory that allows the solid state to deform, we predict the yielding and flow dynamics of such complex materials in pure extensional flows. We find a significant deviation of the ratio of the elongational to the shear yield stress from the standard value predicted by ideal viscoplastic theory, which is attributed to the normal stresses that develop in the solid state prior to yielding. Our results show that the yield strain of the material governs the transition dynamics from the solid state to the liquid state. Finally, given the difficulties of quantifying the stress field in such materials under elongational flow conditions, we identify a simple scaling law that enables the determination of the elongational yield stress from experimentally measured velocity fields

Origin of the Sharkskin Instability: Nonlinear Dynamics

The appearance of surface distortions on polymer melt extrudates, often referred to as sharkskin instability, is a long-standing problem. We report results of a simple physical model, which link the inception of surface defects with intense stretch of polymer chains and subsequent recoil at the region where the melt detaches from the solid wall of the die. The transition from smooth to wavy extrudate is attributed to a Hopf bifurcation, followed by a sequence of period doubling bifurcations, which eventually lead to elastic turbulence under creeping flow. The predicted flow profiles exhibit all the characteristics of the experimentally observed surface defects during polymer melt extrusion

Advanced constitutive modeling of the thixotropic elasto-visco-plastic behavior of blood: Steady-state blood flow in microtubes

The present work focuses on the in-silico investigation of the steady-state blood flow in straight microtubes, incorporating advanced constitutive modeling for human blood and blood plasma. The blood constitutive model accounts for the interplay between thixotropy and elastovisco-plasticity via a scalar variable that describes the level of the local blood structure at any instance. The constitutive model is enhanced by the non-Newtonian modeling of the plasma phase, which features bulk viscoelasticity. Incorporating microcirculation phenomena such as the cell-free layer (CFL) formation or the Fåhraeus and the Fåhraeus-Lindqvist effects is an indispensable part of the blood flow investigation. The coupling between them and the momentum balance is achieved through correlations based on experimental observations. Notably, we propose a new simplified form for the dependence of the apparent viscosity on the hematocrit that predicts the CFL thickness correctly. Our investigation focuses on the impact of the microtube diameter and the pressuregradient on velocity profiles, normal and shear viscoelastic stresses, and thixotropic properties. We demonstrate the microstructural configuration of blood in steady-state conditions, revealing that blood is highly aggregated in narrow tubes, promoting a flat velocity profile. Additionally, the proper accounting of the CFL thickness shows that for narrow microtubes, the reduction of discharged hematocrit is significant, which in some cases is up to 70%. At high pressure-gradients, the plasmatic proteins in both regions are extended in the flow direction, developing large axial normal stresses, which are more significant in the core region. We also provide normal stress predictions at both the blood/plasma interface (INS) and the tube wall (WNS), which are difficult to measure experimentally. Both decrease with the tube radius; however, they exhibit significant differences in magnitude and type of variation. INS varies linearly from 4.5 to 2 Pa, while WNS exhibits an exponential decrease taking values from 50 mPa to zero