Process- and material-induced heterogeneities in recycled thermoplastic composites

A novel recycling solution for thermoplastic composites (TPCs) was recently implemented. The processing steps comprise shredding of TPC offcuts to flakes of a few centimetres, melting and blending of the flakes in a low-shear mixer, extrusion of a molten mixed dough and subsequent compression moulding in a press. This material and process are similar to the compression moulding of long-fibre thermoplastics (LFTs) that have been in the market for decades, such as glass mat thermoplastics (GMT) or direct-LFT. However, the input material in this recycling route consists of multi-layered woven flakes, which is very different from the pellets or chopped rovings of other LFTs. Process- and material-induced heterogeneities such as fibre orientation, percolation, variation of fibre fraction, or fibre attrition may be different for this new material. The development of this recycling technology and future industrial applications require more confidence in the material and process. The objective of this study is to characterise these heterogeneities for this recycling solution, and compare them to those generated in regular LFTs. It was found that the process- and material-induced heterogeneities of the recycled TPCs are similar to other LFTs, for the aspects listed here: fibre orientation, percolation, variation of fibre fraction and fibre attrition. In comparison to GMT, the effect of the mixing step is particularly noticeable on the local variation of fibre fraction within the panels. Industrial applications of this recycling route will benefit from this similarity, as it improves the confidence in the material and process combination

Shredding and sieving thermoplastic composite scrap: Method development and analyses of the fibre length distributions

Recycling of thermoplastic composites has attracted considerable attention in the recent years. Several recyclingsolutions include shredding scrap to centimetre-sized flakes to retain long fibres, followed by a remanufacturingstep that prevents fibre breakage. Determining the exact fibre length distribution (FLD) for these routes iscrucial, as it is of importance for the processibility of the material as well as the mechanical performance ofthe recycled parts. In this paper, novel analysis methods are introduced to calculate FLDs based on photographsof flakes. The reliability of the method and of the sampling was found to be high. The relation between flakesize and FLD was studied, showing that offcut layup barely influences the FLD in comparison to flake size.The effects of shredding settings and sieving were studied, showing a strong correlation between machineparameters and FLD, whereas the offcut size was found to have no effect on FLD

Characterisation and improvement of the quality of mixing of recycled thermoplastic composites

A low-shear mixer was used to blend thermoplastic composite scrap material into a molten mixed dough, which was then compression moulded. This process is a key step in a novel recycling solution for thermoplastic composites. A study was carried out to characterise the quality of mixing (QoM) of the blended doughs to understand how to improve the QoM of mixed doughs towards further improvement and implementation of the recycling solution. In order to achieve this, the effect of mixing parameters and fibre length on the QoM were studied. This study used shredded C/PPS flakes, originating from consolidated laminate scrap. These flakes are about 20 mm in size, and contain woven fabric reinforcement, making them far different from regular pellets, and therefore more difficult to mix. The QoM was characterised by means of image analysis of a large set of cross-sectional microscopy images, based on which the scale and intensity of segregation of the fibre clusters were evaluated. Bundle size distribution was determined by applying Delaunay triangulations to cluster the fibre centres. These methods were found to be suitable for characterising the QoM of such doughs. Increasing the mixing time and mixing speed were identified as key ways to improve the mixing process. With the current mixing machine, it is also suggested not to use fibres longer than 15 mm on average in order to limit intra-dough variability. For doughs made of fibres longer than 15 mm, improvements on the mixing device could sufficiently increase the QoM

Barrier Properties of an N/TERT-Based Human Skin Equivalent

Human skin equivalents (HSEs) can be considered a valuable tool to study aspects of human skin, including the skin barrier, or to perform chemical or toxicological screenings. HSEs are three-dimensional skin models that are usually established using primary keratinocytes and closely mimic human skin. The use of primary keratinocytes has several drawbacks, including a limited in vitro life span and large donor–donor variation. This makes them less favorable for in vitro toxicity screenings. Usage of an established keratinocyte cell line circumvents these drawbacks and enables the generation of easy-to-generate and reproducible HSEs, which can be used for pharmacological and/or toxicological screenings. For such screenings, a proper barrier function is required. In this study, we investigated the barrier properties of HSEs established with the keratinocyte cell line N/TERT (N-HSEs). N-HSEs showed comparable tissue morphology and expression of several epidermal proteins compared with HSEs established with primary keratinocytes. Our results clearly demonstrate that N-HSEs not only contain several stratum corneum (SC) barrier properties similar to HSEs, including the presence of the long periodicity phase and a comparable SC permeability, but also show some differences in lipid composition. Nonetheless, the similarities in barrier properties makes N/TERT cells a promising alternative for primary keratinocytes to generate HSEs

Altered expression of epidermal lipid bio-synthesis enzymes in atopic dermatitis skin is accompanied by changes in stratum corneum lipid composition

Background: The barrier dysfunction in atopic dermatitis (AD) skin correlates with stratum corneum (SC) lipid abnormalities including reduction of global lipid content, shorter ceramide (CER) as well as free fatty acid (FFA) chain length and altered CER subclass levels. However, the underlying cause of these changes in lipid composition has not been fully investigated. Aim: We investigated whether the expression of CER and FFA biosynthesis enzymes are altered in AD skin compared with control skin and determine whether changes in enzyme expression can be related with changes in lipid composition. Methods: In AD patients and controls the expression of enzymes involved in the biosynthesis of FFAs and CERs was analyzed in relation to the SC lipid composition. These enzymes include stearoyl CoA desaturase (SCD), elongase 1 (ELOVL1) and ELOVL6 involved in FFA synthesis and beta-glucocerebrosidase (GBA), acid-sphingomyelinase (aSmase), ceramide synthase 3 (CerS3) involved in CER synthesis. In TH2 treated human skin equivalents (AD HSEs) mimicking lesional AD skin, the mRNA expression of these enzymes was investigated. Results: The results reveal an altered expression of SCD and ELOVL1 in AD lesional skin. This was accompanied by functional changes displayed by increased unsaturated FFAs (SCD) and reduced FFA C22-C28 (ELOVL1) in AD lesional skin. The expression of GBA, aSmase and CerS3 were also altered in lesional skin. The CER composition in AD lesional skin showed corresponding changes such as increased CER AS and NS (aSmase) and decreased esterified omega-hydroxy CERs (CerS3). In support of the results from AD skin, the AD HSEs showed reduced mRNA ELOVL1, GBA and a Smase levels. Conclusion: This study shows that alterations in the expression of key enzymes involved in SC lipid synthesis contribute to changes in the lipid composition in AD skin and inflammation may influence expression of these enzymes. (C) 2017 Japanese Society for Investigative Dermatology. Published by Elsevier Ireland Ltd. All rights reserve

TNF-α and Th2 Cytokines Induce Atopic Dermatitis–Like Features on Epidermal Differentiation Proteins and Stratum Corneum Lipids in Human Skin Equivalents

Dermatology and Venereolog