Passive chatter suppression of thin-walled parts by means of high-damping lattice structures obtained from selective laser melting

Chatter vibrations arising during machining operations are detrimental for cutting process performance, since they may cause poor surface quality of the machined part and severe damages to machine tool elements. Passive approaches for chatter suppression are based on the integration of special mechanical components with high-damping properties within the machining system. They represent a good solution to this problem thanks to their intrinsic simplicity. Recently, the application of metallic lattice structures inside 3D printed parts obtained from the Selective Laser Melting technology have proven superior damping properties with respect to the same full density material. Here, this idea is further explored by considering the novel configuration where the unmelted powder grains are retained inside the lattice structure by an external shell, acting as a multiplicity of microscopic mechanical dampers. This concept is applied for passive chatter suppression of thin-walled parts that are of particular relevance for industry. Preliminary experimental investigation was first carried out on simple beam-like specimens, and then on thin-walled benchmarks that were identified through modal analysis and tested under real cutting conditions. The main conclusion is that the novel proposed configuration (lattice plus unmelted powder) has higher damping properties with respect to the full density and lattice alternatives. Accordingly, it may be successfully applied for passive chatter suppression in real machining operations

Effects of different cross-sections of Body Centered Cubic cells on pressure drop and heat transfer of additively manufactured heat sinks

In many industrial applications, heat loads management requires the design and production of compact heat exchangers which are expected to handle high thermal loads with acceptable pressure losses, while assuring good mechanical performances. These challenging targets can be achieved by filling the cavities where the cool/hot fluid circulates with lattice structures promoting the heat exchange between the fluid and the cavity boundaries. Such lattice structures can be only produced through Additive Manufacturing due to their high geometric complexity. Recent experimental investigations proved the effectiveness of some kinds of lattice structures having a circular cross section. Here the aerothermal behaviour of Body-Centred Cubic (BCC) lattice stagger arrays in a rectangular channel was experimentally investigated by considerably extending the previous studies to higher Reynolds numbers (up to 30′000) and to new types of lattice structures. Specifically, three new BCC structures having a cam-like, drop-like and elliptical cross section were explored in this work and compared against those having circular cross section. All the samples were manufactured by means of Laser Powder Bed Fusion and made from AlSi10Mg. At first, the heat exchangers were comprehensively characterized by means of optical non-destructive methods. Successively they were tested in a dedicated rig by imposing constant heat flux boundary conditions. The characteristics of the transitional or fully turbulent approaching flow to the test section are also reported thanks to dedicated flow field measurements performed by Particle Image Velocimetry. According to the obtained results, the BCC structure with the circular cross section of larger diameter is the most effective in terms of heat transfer, although it is largely penalized by the pressure losses. Similar heat transfer performances were achieved by the tapered cross section of elliptical shape with the advantage of a considerably lower friction factor. Pressure losses resulted almost identical for all the tapered cross sections but lower than those of the circular one having an equal frontal dimension. When considering the thermal performance factor the circular shape becomes unfavourable for Re>20′000, while the elliptical cross section is the best choice to efficiently promote heat transfer up to Re=30′000

Red-green color vision in three catarrhine primates

The evolution of the red-green visual subsystem in trichromatic primates has been linked to foraging advantages, specifically the detection of either ripe fruits or young leaves amid mature foliage, and to the intraspecific socio-sexual communication, namely the signal of the male rank, the mate choice and the reproductive strategies in females. New data should be added to the debate regarding the evolution of trichromatic color vision. Three catarrhine primates were observed to achieve this goal. The research was performed on captive groups of vervet monkeys (Chlorocebus aethiops), pig-tailed macaques (Macaca nemestrina) and chimpanzees (Pan troglodytes) housed at Parco Natura Viva - Garda Zoological Park (Italy). Using pairs of red-green bags containing the same hidden reward in comparable outdoor enclosures, we recorded the choices by observed individuals (n = 25) to investigate the role of color cues in choosing an object. The results indicate that chimpanzees used red color as cue to choose an object that contains food by showing a preference toward red objects; in contrast, vervet monkeys and pig-tailed macaques do not demonstrate a clear choice based on the color of the object. Our findings highlight the importance of the foraging hypothesis but not rule out the potential role of the intraspecific socio-sexual communication and may serve to add useful information to the debate regarding the adaptive value of the evolution of color vision in order to fill a phylogenetic gap from Old World monkeys to humans. Future studies should address the role of socio-sexual communication, such as the selection of the reproductive partner of both high genetic quality and with compatible genes, to determine how this influenced the evolution of color vision in non-human primates

Volatile signals during pregnancy: A possible chemical basis for mother-infant recognition

Human pheromones play a role in regulating relationships and apparently influence partner choice and mother–infant recognition. We analyzed the chemical content of volatiles from sweat patch samples from the para-axillary and nipple–areola regions of women during pregnancy and after childbirth. Solid phase microextraction was used to extract the volatile compounds, which were then characterized and quantified by gas chromatography–mass spectrometry. During pregnancy, women developed a distinctive pattern of five volatile compounds common to the para-axillary and nipple–areola regions (1-dodecanol, 1-1′-oxybis octane, isocurcumenol, α-hexyl-cinnamic aldehyde, and isopropyl myristate). These compounds were absent outside pregnancy and had slightly different patterns in samples from the two body areas. Differentiation of the volatile patterns among pregnant women may help newborns to distinguish their own mothers

A novel thermo-geometrical model for accurate keyhole porosity prediction in Laser Powder-Bed Fusion

When performing Laser Powder-Bed Fusion, undesired physical phenomena, such as balling, preballing and keyhole, must be avoided in order to achieve high-quality products. To date, keyhole-free process parameters can be identified either using demanding empirical methods or complex numerical simulations, while only a few analytical models can be found in literature for this purpose. In this work, state-of-the-art analytical models for predicting keyhole porosity were summarized and proved to be rather inaccurate because they are only based on thermodynamic principles, whereas they neglect the geometry and both the kinetics and kinematics of the keyhole cavity, which do also influence cavity collapse and porosity formation. Here an innovative physics-based semi-analytical model for predicting the formation of keyhole-related porosities was conceived, in which both thermodynamic and geometrical factors are taken into account. The proposed model was validated by performing single tracks experiments on Ti6Al4V according to a full factorial DoE on laser power and scanning speed. Produced samples were cross-sectioned and analyzed to evaluate keyhole porosity formation. The comparison between experimental data and model predictions confirmed the higher accuracy of the new model with respect to state of the art models. Besides improving the understanding of the keyhole phenomenon, the proposed model may provide a novel, effective and simple tool for fast process parameter optimization in industry

Tensile and nanoindentation tests analysis of Ti6Al4V alloy manufactured by laser powder bed fusion

Additive manufacturing (AM) technologies are widely used in the fabrication of topologically complex components with thin-walled features, such as lattice structures. In this context, Laser Powder Bed Fusion (L-PBF) is one of the most commonly used AM technologies for producing such components. In order to further expand and justify the application of these components in operation and to model their mechanical behavior, it is necessary to know the mechanical properties of the matrix material from which they are formed. Therefore, there is currently a high interest in studying the behavior of these materials when subjected to monotonic or cyclic loading. However, determining the mechanical properties of the matrix material of thin-walled structures using tensile tests is challenging on the required subsize specimens. As a micro- or even nano-scale technology, nanoindentation can be used to probe a small volume of specimen, thus allowing the mechanical properties such as Young modulus, of thin-walled structures to be determined. In this work, Young's modulus of L-PBF Ti6Al4V alloy produced using different laser power and scanning speed combinations, has been determined on nano and macro scale. By comparing obtained results at both scales, it is evident that Young's modulus values determined at nano scale are higher and more scattered when compared to results determined at macro scale. Furthermore, this study implies that a wider range or a higher number of L-PBF process parameters should be considered to model it's influence on Young's modulus with higher accuracy

Microwave intermodulation distortion of MgB2 thin films

The two tone intermodulation arising in MgB2 thin films deposited in-situ by planar magnetron sputtering on sapphire substrates is studied. Samples are characterised using an open-ended dielectric puck resonator operating at 8.8 GHz. The experimental results show that the third order products increase with the two-tone input power with a slope ranging between 1.5 and 2.3. The behaviour can be understood introducing a mechanism of vortex penetration in grain boundaries as the most plausible source of non linearities in these films. This assumption is confirmed by the analysis of the field dependence of the surface resistance, that show a linear behaviour at all temperatures under test.Comment: 13 pages, 3 figures; to be published in Appl. Phys. Let

Does degradation from selective logging and illegal activities differently impact forest resources? A case study in Ghana

Degradation, a reduction of the ecosystem’s capacity to supply goods and services, is widespread in tropical forests and mainly caused by human disturbance. To maintain the full range of forest ecosystem services and support the development of effective conservation policies, we must understand the overall impact of degradation on different forest resources. This research investigates the response to disturbance of forest structure using several indicators: soil carbon content, arboreal richness and biodiversity, functional composition (guild and wood density), and productivity. We drew upon large field and remote sensing datasets from different forest types in Ghana, characterized by varied protection status, to investigate impacts of selective logging, and of illegal land use and resources extraction, which are the main disturbance causes in West Africa. Results indicate that functional composition and the overall number of species are less affected by degradation, while forest structure, soil carbon content and species abundance are seriously impacted, with resources distribution reflecting the protection level of the areas. Remote sensing analysis showed an increase in productivity in the last three decades, with higher resiliency to change in drier forest types, and stronger productivity correlation with solar radiation in the short dry season. The study region is affected by growing anthropogenic pressure on natural resources and by an increased climate variability: possible interactions of disturbance with climate are also discussed, together with the urgency to reduce degradation in order to preserve the full range of ecosystem functions

Effects of post-printing heat treatment on microstructure, corrosion and wet wear behavior of CoCrW alloy produced by L-PBF process

CoCr alloys are widely used as human implants because of both their superior corrosion resistance and superior mechanical properties (fatigue, wear resistance, etc.) respect to other metal alloys used in biomedical field. In particular, CoCrW alloys are used mainly to produce dental implants. In this study, the effects of thermal treatment on the corrosion resistance and wet wear resistance of CoCrW alloys produced via Laser-Powder Bed Fusion (L-PBF) were investigated, and the corrosion resistance and wet wear resistance of the L-PBF specimens were compared with those of the specimens obtained after forging. The heat treatment involved the solubilization of the alloy at 1150 °C in an Ar-saturated atmosphere, followed by furnace cooling. A detailed microstructural characterization of the L-PBF specimens was carried out using a light microscope and a scanning electron microscope in both the horizontal and vertical growth directions. Scanning Kelvin probe measurements were performed on the heat-treated specimens obtained by three-dimensional printing and forging. The void contents of the specimens were evaluated using the Archimedes’ method and image analysis. Vickers (HV2) hardness measurements were performed to evaluate the mechanical properties of the specimens. The corrosion properties of the specimens were evaluated by carrying out potentiodynamic tests in two different corrosive media (aqueous solution (9 g/L NaCl) at pH = 2 and 7). The corroded areas of the specimens were then examined using scanning electron microscopy (SEM). Finally, tribological tests were performed using the pin (Ti counter material)-on-flat configuration under dry and wet conditions, using the same corrosive environments as those used in the potentiodynamic tests and two different stroke lengths. The worn samples were characterized using SEM to investigate their wear mechanisms, and a stylus profilometer was used to determine the wear rates of the materials. The experimental results showed that the additively manufactured CoCrW L-PBF alloy had higher corrosion resistance than the wrought material. In addition, the additively manufactured material showed better dry and wet wear performances than the wrought material. Nevertheless, the heat treatment did not affect the properties evaluated in this study