Yield, impact and fracture performance of injected metallic looking polypropylene parts

Innovation, cost and weight reduction are some factors for the replacement of metals by plastics. Plastics continue to offer attractive solutions for design engineers. The metallic effect obtained by incorporation of metal particles in polymers by injection moulding has the advantage of eliminating postprocessing techniques reducing production cost and time. Nevertheless, undesired defects in the final appearance of parts are common. These defects occur due to inhomogeneous orientation and anisotropy of the metal particles. Very few studies are reporting the influence of metallic particles on the morphology development of PP parts. Therefore, this study is focused on the production of parts made of PP/metallic pigments (aluminium) by injection moulding in order to understand the influence of metallic particles on the aesthetic, morphological and mechanical properties of the parts

Fracture toughness of injection moulded organoclay reinforced polypropylene composites

The fracture behavior of polypropylene reinforced with different amounts of PP/50% organoclay masterbatch was studied. Test pieces were prepared using a two-gated hot runner injection mould. Morphology of final pieces was analyzed by polarized optical microscopy, Xray diffraction and transmission electron microscopy. Fracture toughness was evaluated under quasi-static conditions at different positions in the molded pieces. The brittle mode of failure of PP became more ductile with increasing the amount of clay. However, the midthickness region (core) of “ductile” samples underwent brittle fracture while the surface layers (skin) behave in a ductile way, exhibiting elongation, necking and ductile tearing, probably due to differences in thickness and crystalline structure found in skin layers of composite pieces. Different Fracture Mechanics approaches were applied to characterize the fracture behavior: fracture toughness initiation value was assessed by means of the stress intensity factor at 5% non-linearity, KIq, and fracture toughness propagation value was obtained by means of the propagation strain energy release rate, Gcp. It was found that fracture initiation neither depends on clay content nor on test piece location. On the other hand, clay reinforcement increased fracture propagation values away from weld line region. This toughening effect was found to be dependent on the clay content and reinforcement orientation induced by the processing technique

Impact behavior of injected PP/nanoclay parts

This work attempts to contribute to bridge the gap between scientific challenges and industrial stakes regarding PP/nanoclay composites. Pieces of nanocomposites were obtained by direct injection of commercial PP mixed with a commercial MB of PP with 50% of organoclay, with a double-gated hot runner mould, which produced mouldings with a weld line. The moulding microstructure was assessed by POM and XRD, while the distribution and exfoliation grade of clay was evaluated by TEM and XRD. The typical skin-core structure was found, with a skin thickness wider in bulk than in weld line zones. Regarding clay platelets mostly intercalated structures were seen. The impact properties at room temperature were assessed by means of tensile and biaxial tests. Properties were monitored at different sites of the mouldings. At the weld line zone less energy was consumed under tensile conditions and exhibited higher apparent impact toughness under biaxial conditions than the bulk zone. Visual inspection of biaxially impacted samples showed that the orientation of polymer molecules and clay platelets induced by melt flow prevailed, and the weld line was not the determinant of the toughness of the mouldings. An optimum in impact performance was found for moulding with 3% of clay, since at larger clay contents platelets agglomerated and acted as stress raisers

Inverse analysis of impact test data: experimental study on polymeric materials displaying brittle behaviour

This paper deals with the influence of the testing equipment on impact load measurements. A previously developed method of analysis and processing of the experimental data based on a refined analogical model of the impact event and inverse problem techniques is used. This method makes it possible to obtain the mechanical response of the material, notwithstanding the disturbance of the dynamic effects associated to the test. Results from tests carried out both on falling weight and swing pendulum instrumented testing machines are compared. It is shown that this method can give an accurate estimation of the actual bending force in impact testing independent of the testing equipment

Mechanical performance of double gated injected metallic looking polypropylene parts

The metallic effect obtained by incorporation of metal particles in polymers by injection molding has the advantage of eliminating post-processing techniques reducing production cost and time. Nevertheless, undesired defects in the final appearance of parts are common. In this work PP/aluminum pigments were obtained by direct injection molding and the influence of metallic particles on the aesthetic, morphological and mechanical properties of the parts was assessed. Aesthetic aspects could be improved by manipulating processing conditions: high melt temperatures diminished differential shrinkage and made weld lines less noticeable. Also at high melt temperatures Al particles increased thermal conductivity of PP generating a thicker skin, which combined with an inherent gradient temperature and typical shear stresses developed during injection molding, induced the formation of beta-PP phase. Mechanical performance of parts showed to be dependent on PP morphology. Distinct deformation behaviors were seen according to the presence of PP polymorph, beta-PP counteracting the detrimental effect of not bonded Al flakes, and making PP-Al moldings to have similar toughness as PP moldings with the added value of metallic looking.Authors would like to thank CONICET, ANPCyT and UNMdP for financial support.info:eu-repo/semantics/publishedVersio

Differences in the Sliding Wear Track Patterns Between UHMWPE/Steel and UHMWPE/CNx Pairs

This work explores the effect of surface modification of stainless steel with a carbon nitride (CNx) film, under sliding wear of the UHMWPE/steel. Wettatibility of CNx coatings is assessed by means of the sessile drop method using two different liquid media. Microhardness and stiffness of CNx coatings are estimated by depth-sensing indentation. The sliding performance of UHMWPE against stainless steel and CNx was evaluated using a pin on disk tribometer. It is demonstrated that CNx surface properties are quite different from those of stainless steel, with a concomitant substantial reduction of the coefficient of friction of UHMWPE/CNx in comparison with the one of UHMWPE/steel under sliding conditions. Even tough imposed sliding conditions do not conduct to wear mass loss in UHMWPE, wear track patterns against steel and CNx are quite different