Fault Tolerance Enhance DC-DC Converter Lifetime Extension

One of the most crucial renewable energy sources today is solar energy. Power convertors play an important role in adjusting the output voltage or current of photovoltaic (PV) systems. Using efficient and reliable switches for power converters and inverters is crucial for enhancing the safety and reliability of a platform. Generally, power converters suffer from failure mechanisms, such as wire bond fatigue, wire bond lift up, solder fatigue and loose gate control voltage, which mainly occur in power switches. In this paper, the junction temperature of the Insulated Gate Bipolar Transistor (IGBT) acting as a power switch used in the Impedance-Source DC-DC converter is estimated using an electro-thermal model in order to develop an adaptive thermal stress control (ATSC). The proposed stress control adjusts reference input of the PI control to extend the life expectancy of the device under the mission. The accuracy of results present using The Modified Coffin-Manson Law has been used to determine the life of IGBT and the lifetime has been successfully increased base on implementing imperative ATSC and comparing the result with the constant reference input of the PI controller. The result integrates with converter health management to develop advanced intelligent predictive maintenance

Analysis and improvement of gas flow behaviour at the inlet duct of an industrial HRSG boiler through CFD modelling

This work analyses and improves the distribution of the flow of flue gases along the inlet duct of two industrial Heat Recovery Steam Generation (HRSG) boilers. The inlet duct connection with the boiler casing presents a special configuration, being axial for one boiler and radial for the other. The study was carried out using a 3D Computational Fluid Dynamics (CFD) modelling. The flow uniformity improvement is studied considering the introduction of baffles, perforated plates and the Part Elimination and Lattice Search (PELS) method. The Root Mean Square (RMS) axial velocity is used to determine uniform flow distribution. Its value must be equal to or below 0.2 m/s. Nevertheless, the pressure drop in the boiler must not increase by 1 mbar as compared to the standard case. After analysing the 3D CFD modelling results, our conclusion is that, in an axial configuration, the PELS method and a perforated plate (TAD44A65) located at the inlet of the recovery zone can improve the fluid flow uniformity to 40 %. For the radial configuration, only a perforated plate (TAD44A65) located at the inlet of the recovery zone improves fluid flow uniformity to 43 %