Experimental assessment of hot-work tool steels performances under the creep-fatigue regime

In the present research an innovative testing method, specifially developed to characterize the tool steels under creep-fatigue conditions, was carried out an a TQ1 hot-work tool steel. The experimental campaign consisted of different testing conditions and part of the specimens were nitrided to account for the specific surface state of the tools. Tests were performed on a 10tons MTS fatigue machine equipped with a heating furnace. A creep-fatigue loading type was applied to the specimens, i.e. a cyclic load with a dwell-time, in order to properly reproduce the conditions acting on a hot forging or extrusion tool. Then, under a constant temperature of 520°C, the effects of four different load levels and 2 different values of dwell-times were evaluated. In addition, selected test conditions were replicated with the specimens not nitrided with the aim to evalute and quantify the influence of the superficial treatment. Final results were presented in terms of fatigue curves of the TQ1 and compared to the performances of the H11 tool steel tested in a previous research by the same authors

A Numerical Modelling Approach for Time-Dependent Deformation of Hot Forming Tools under the Creep-Fatigue Regime

The present study was aimed at predicting the time-dependent deformation of tools used in hot forming applications subjected to the creep-fatigue regime. An excessive accumulated plastic deformation is configured as one of the three main causes of premature failure of tools in these critical applications and it is accumulated cycle by cycle without evident marks leading to noncompliant products. With the aim of predicting this accumulated deformation, a novel procedure was developed, presented, and applied to the extrusion process as an example. A time-hardening primary creep law was used and novel regression equations for the law's coefficients were developed to account not only for the induced stress-temperature state but also for the dwell-time value, which is determined by the selected set of process parameters and die design. The procedure was validated against experimental data both on a small-scale extrusion die at different stress, temperature, load states, and for different geometries and on an industrial extrusion die which was discarded due to the excessive plastic deformation after 64 cycles. A numerical-experimental good agreement was achieved

Boron as a storage medium for solar energy

Abstract The use of Boron as an energy storage medium in the framework of solar energy systems development is suggested, highlighting its potential advantages. The issue which is considered here is mainly that of reducing the energy waste connected with power transfer from areas of high solar energy productivity to highly industrialized areas, such as those of Europe, where the energy is needed. Both the production and transfer of Hydrogen or the build up of power lines give rise to an energy loss which can be up to 50% of the produced energy. A cycle is described in which Boron is used as a means to store and transport solar energy from a production site to the location where the energy stored in Boron will be used. This cycle would solve the long range transport and long term storage problem, which are two critical issues of a prospective solar energy economy. We describe how the use of Boron could indeed be a solution to the problem which is both energetically favorable and environmentally safe

Fabrication of Thin Walls with and without Close Loop Control as a Function of Scan Strategy Via Direct Energy Deposition

Direct Energy Deposition (DED) is a technique used to fabricate metallic parts and is a subcategory of metal additive manufacturing. Despite of its vast advantages over traditional manufacturing the deployment at industrial level is still limited due to underlaying concerns of process stability and repeatability. In-situ monitor- ing, therefore, is indispensable while depositing via DED. The present experiment is a step towards enhancing our current understanding of the DED when coupled with a closed loop control system to control melt pool width for deposition of thin- walled structures, and as a function of scan strategy. 316L stainless steel powder was deposited on S235JR substrate. A total of 6 iterations are reported, out of many performed, of which 3 were without the closed loop control. Also, to understand the effect of scan strategy as a function of laser power. Two different scan strategies were employed for understanding of the issue i.e., unidirectional, and bidirectional. Apart from the geometrical consistency of the wall, microhardness, density calcula- tions and microstructure were investigated. The geometric consistency was found to be almost perfect with the bidirectional scan strategy. In case of unidirectional scan strategy, the wall shows a negative slope along the other extreme regardless of the closed loop control system. Dilution zone shows the hardness greater than both the substrate and the wall. The specimens fabricated without the use of closed loop con- trol were found to be denser than their counterparts. This was found to be true also in case of manual reduction of power during each layer