Investigating the effect of porosity level and pore former type on the mechanical and corrosion resistance properties of agro-waste shaped porous alumina ceramics

The strength integrity and chemical stability of porous alumina ceramics operating under extreme service conditions are of major importance in understanding their service behavior if they are to stand the test of time. In the present study, the effect of porosity and different pore former type on the mechanical strength and corrosion resistance properties of porous alumina ceramics have been studied. Given the potential of agricultural wastes as pore-forming agents (PFAs), a series of porous alumina ceramics (Al2O3-xPFA; x=5, 10, 15 and 20 wt%) were successfully prepared from rice husk (RH) and sugarcane bagasse (SCB) through the powder metallurgy technique. Experimental results showed that the porosity (44–67%) and the pore size (70–178 µm) of porous alumina samples maintained a linear relationship with the PFA loading. Comprehensive mechanical strength characterization of the porous alumina samples was conducted not just as a function of porosity but also as a function of the different PFA type used. Overall, the mechanical properties showed an inverse relationship with the porosity as the developed porous alumina samples exhibited tensile and compressive strengths of 20.4–1.5 MPa and 179.5–10.9 MPa respectively. Moreover, higher strengths were observed in the SCB shaped samples up to the 15 wt% PFA mark, while beyond this point, the silica peak observed in the XRD pattern of the RH shaped samples favored their relatively high strength. The corrosion resistance characterization of the porous alumina samples in hot 10 wt% NaOH and 20 wt% H2SO4 solutions was also investigated by considering sample formulations with 5–15 wt% PFA addition. With increasing porosity, the mass loss range in RH and SCB shaped samples after corrosion in NaOH solution for 8 h were 1.25–3.6% and 0.44–2.9% respectively; on the other hand, after corrosion in H2SO4 solution for 8 h, the mass loss range in RH and SCB shaped samples were 0.62–1.5% and 0.68–3.3% respectively

Shear analysis of rice husk ash RHA reinforced tin- 0.7-copper composite solders on electroless nickel/immersion silver ENIAg surfaces

In this study, the mechanical performance of the rice husk ash-reinforced tin-0.7 copper composite solder was investigated. 0.01 wt.%, 0.05 wt.% and 0.1 wt.% of rice husk ash (RHA) were added to the solder matrix to prepare the composite solders. In order, to replace the costly electroless nickel immersion gold surface finish on the copper substrate, the effect of electroless nickel immersion silver (ENIAg) as the surface finish was studied. The differential scanning calorimetry (DSC) analysis showed that the composite solder exhibited lower melting temperature relative to the plain solder owing to the inclusion of rice husk ash. Shear strength analysis was carried out to investigate the influence of rice husk ash and electroless nickel immersion silver surface finish on the shear strength of the developed composite solders. The results proved that the rice husk ash failed to enhance the shear strength of tin-0.7 copper lead-free solder with the plain solder exhibiting the highest shear strength

Impact of different isothermal aging conditions on the IMC layer growth and shear strength of MWCNT-reinforced Sn-5Sb solder composites on Cu substrate

In this study, the effect of multi-walled carbon nanotubes (MWCNTs) reinforcement on the intermetallic compound (IMC) layer growth and shear strength of Sne5Sb-xCNT/Cu composite solder joints subjected to different isothermal aging conditions has been investigated. A series of plain and composite lead-free solder systems (Sne5Sb-xCNT; x ¼ 0, 0.01, 0.05 and 0.1 wt%) was successfully developed through the powder metallurgy method. Isothermal aging process was performed on the solder/Cu joints at 120 _C, 150 _C and 170_C temperatures in order to investigate the evolution of the interfacial IMC layers and the shear strength property. Experimental results showed that the thickness of the total IMC layer increased with rising aging temperature. While the Cu3Sn IMC maintained a layer-type morphology for all aging conditions, morphology of the Cu6Sn5 IMC transformed from a scallop-type to a layer-type after aging at intermediate (150 _C) and high (170 _C) temperatures. Given the potential of MWCNTs as a reinforcement material, significant suppression in IMC layer growth was demonstrated by the composite solder joints relative to the plain counterpart. Comprehensive investigation on the growth kinetics showed that the presence of MWCNTs in the composite solder joints was effective in slowing down the diffusion mechanism responsible for IMC growth. Overall, the Sne5Sb-0.05CNT composite solder joint exhibited the lowest diffusion coefficient within the range of 0.09 _ 10_14- 1.03 _ 10_14 cm2/s and 0.95 _ 10_14- 9.8 _ 10_14 cm2/s for Cu6Sn5 and Cu3Sn IMC layers respectively. Moreover, the strengthening effect of the MWCNTs reinforcement was well marked in the composite solder joints as the maximum shear strength within a range of 24.2e15.2 MPa was exhibited by the Sn-0.01CNT/Cu composite solder joint subjected to reflow soldering and isothermal aging condition

Significant effect of rice husk and sugarcane bagasse pore formers on the microstructure and mechanical properties of porous Al2O3/Ni composites

Porous alumina systems are suitable for application in wide-ranging industrial processes that require extreme service conditions such as high temperatures and corrosive mediums due to their remarkable thermal and chemical stability. Given the inherent brittleness of ceramics and their high sensitivity to thermo-mechanical loading, large-scale production of porous alumina components is constrained. In this study, the reinforcement of porous alumina ceramics with nickel (Ni) particles has been reported. Plain and Ni-reinforced porous alumina ceramics were developed through the powder metallurgy method with agro-waste materials from rice husk (RH) and sugarcane bagasse (SCB) as the pore-forming agents (PFAs). Experimental results showed that the formation of a stable Ni3Al2SiO8 spinelloid phase in the RH-graded composites actuated the emergence of a relatively refined microstructure while on the other hand, microstructural defects such as dislocated grains and localized voids were observed for the SCB-graded counterparts due to the presence of poorly crystallized NiAl2O4 spinel phase. Generally from the mechanical strength characterization, an inverse relationship was established between the mechanical properties and Ni reinforcement which agrees well with the Griffith's model. Moreover, the strengthening effect of the Ni3Al2SiO8 spinelloid phase was well marked in the RH-graded composites as maximum hardness, tensile and compressive strengths of 167.3HV, 12.6 MPa and 55.3 MPa respectively were achieved for the composite reinforced with 2 wt% Ni

A novel oyster shell biocomposite for the efficient adsorptive removal of cadmium and lead from aqueous solution: Synthesis, process optimization, modelling and mechanism studies.

This study highlights the effectiveness of oyster shell biocomposite for the biosorption of Cd(II) and Pb(II) ions from an aqueous solution. The aim of this work was to modify a novel biocomposite derived from oyster shell for the adsorption of Cd(II) and Pb(II) ions from aqueous solution. The studied revealed the specific surface BET surface area was 9.1476 m2/g. The elemental dispersive x-ray analysis (EDS) indicated that C, O, Ag, Ca were the predominant elements on the surface of the biocomposite after which metals ions of Cd and Pb were noticed after adsorption. The Fourier transform Irradiation (FT-IR) revealed the presence of carboxyl and hydroxyl groups on the surface. The effect of process variables on the adsorption capacity of the modified biocomposite was examined using the central composite design (CCD) of the response surface methodology (RSM). The process variables which include pH, adsorbent dose, the initial concentration and temperature were the most effective parameters influencing the uptake capacity. The optimal process conditions of these parameters were found to be pH, 5.57, adsorbent dose, 2.53 g/L, initial concentration, 46.76 mg/L and temperature 28.48°C for the biosorption of Cd(II) and Pb(II) ions from aqueous solution at a desirability coefficient of 1. The analysis of variance (ANOVA) revealed a high coefficient of determination (R2 > 0.91) and low probability coefficients for the responses (P < 0.05) which indicated the validity and aptness of the model for the biosorption of the metal ions. Experimental isotherm data fitted better to the Langmuir model and the kinetic data fitted better to the pseudo-second-order model. Maximun Cd(II) and Pb(II) adsorption capacities of the oyster shell biocomposite were 97.54 and 78.99 mg/g respectively and was obtained at pH 5.56 and 28.48°C. This investigation has provided the possibility of the utilization of alternative biocomposite as a sustainable approach for the biosorption of heavy metal ions from the wastewater stream

Interfacial microstructure evolution and shear strength of MWCNTs-reinforced Sn-1.0Ag-0.5Cu (SAC105) composite solder interconnects on plain Cu and ENIAg surface finish

The combined effect of MWCNTs (multi-walled carbon nanotubes) and ENIAg (Electroless Nickel Immersion Silver) surface finish on the formation of interfacial microstructure and shear strength of the Sn-1.0Ag-0.5Cu (SAC105) solder was investigated in this study. Plain and composite solders (SAC-xCNT; x = 0, 0.01, 0.05 and 0.1 wt%) were successfully synthesized through the powder metallurgy route and afterwards soldered on the ENIAg surface finish and plain Cu substrates. Detailed analysis of the microstructure revealed the formation of the Cu6Sn5 IMC at the SAC solder/Cu substrate interface of the SAC-xCNT/Cu solder interconnects. Whereas, the Ni3Sn4 IMC and (Cu,Ni)6Sn5 IMC appeared at the SAC solder/ENIAg substrate interface of the SAC-xCNT/ENIAg. The MWCNTs-reinforced SAC composite solder interconnects exhibited thinner interfacial IMC layer thicknesses relative to the plain counterparts for both substrates used. Given the prospects of the ENIAg as a reliable surface finish material, the SAC-xCNT/ENIAg exhibited IMC thickness values within the range of 2.98–2.65 µm as compared to the 5.23–3.61 µm demonstrated by the SAC-xCNT/Cu. Overall, the strengthening capacity of the MWCNTs was well-defined in both sample grades, with the SAC-0.05CNT/Cu and SAC-0.05CNT/ENIAg exhibiting the highest shear strength values of 10.23 MPa and 11.14 MPa, respectively

Raman spectra of oyster shell biocomposite before and after Cd and Pb adsorption.

Raman spectra of oyster shell biocomposite before and after Cd and Pb adsorption.</p

Process optimization of superior biosorption capacity of biogenic oyster shells nanoparticles for Congo red and Bromothymol blue dyes removal from aqueous solution: Response surface methodology, equilibrium isotherm, kinetic, and reusability studies

The essential use of natural materials or microbial biomass for effective dye removal from water, combined with simultaneous antimicrobial activity, is crucial for environmental and biomedical applications. Functionalized oyster shell waste nanoparticles (OY-NPs) were synthesized and utilized for efficient biosorption of Congo red (CR) and bromothymol blue (BB) dyes from solution, exhibiting promising antibacterial properties against gram-negative bacteria, specifically Escherichia coli (E. coli), in wastewater. Employing response surface methodology and central composite design, the impact of key process variables; pH, initial concentration, time, and adsorbent doses were investigated. Characterization through scanning electron microscopy, transmission electron microscopy, Fourier transform irradiation, and x-ray diffraction analyses revealed mesoporous crystalline structures rich in CaCO3, featuring prominent functional groups such as C–O, CO, and O-H. Optimization of batch experiments yielded peak efficiency at pH 3.3, initial concentration of 72.34 mg/L, contact time of 84.44 min, and a dosage of 0.1 for CR and BB, achieving a desirability coefficient of 1.0. Equilibrium studies aligned with the Langmuir isotherm model determined coefficient (R2 > 0.977), while kinetic experiments correlated well with the pseudo-second-order model (R2 > 0.9). OY-NPs demonstrated optimal adsorption capacities of 84.77 and 180.61 mg/g for CR and BB, respectively, with spontaneous and endothermic removal. Reusability studies showcased consistently high adsorption efficiency over 5 cycles, highlighting the eco-friendly and recyclable potential of OY-NPs for wastewater treatment applications. The observed antibacterial activity further supports their suitability for antimicrobial applications

Fig 1 -

SEM images of (a) Oyster Shell carbon material (b and c) Acid treated oyster shell biocomposite; EDS Images (aˈ-eˈ)Oyster shell biocomposite.</p

Fig 12 -

(a)Modification road map of oyster shell biocomposite and (b): Interaction and binding mechanism of Cd(II) and Pb(II) metals with oyster shell biocomposite surface functional group.</p